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                        OWNERS MANUAL 
LEGACY SERIES GRILLS 
PACIFICA SERIES (S36&S36R) Assembly, Operating 
NEWPORT SERIES (S27&S27R) & Maintenance Instructions 
LP OR NATURAL GAS Revised January 1, 2005 
PORTABLE OR MASONRY 
 
 
WARNING:  Read this Owner’s Manual carefully and be sure your grill has been properly 
 
assembled, installed and maintained.  Failure to follow these instructions could result in serious 
 
bodily injury and/or property damage.  This grill is intended for outdoor use only and is not to 
 
be
                    
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                                            CONGRATULATIONS!  You have purchased a truly exceptional outdoor cooking  appliance with your Legacy Series grill from PGS.  Your outdoor gas grill has been  designed and constructed to give you many years of outdoor cooking enjoyment.  All  PGS grills are designed with quality, dependability, performance and safety features not  found in any other gas grills.    Please read this manual from cover to cover.  It will provide great information on the  assembly, care, maintenanc
                    
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                            TABLE OF CONTENTS    Recap of Safety Tips, Warnings and Recommendations................................................. Page 4 & 5  Grill Model Identification ...................................................................................................Page 6  Liquid Propane Gas Safety, Connections, Handling and Storage ..................................... Page 6 & 7   Natural Gas Pressure Requirements....................................................................................
                    
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                        VERY IMPORTANT SAFETY TIPS AND WARNINGS    At PGS, we are most concerned about the safe use of our product.  The following two pages are a  summarization of the safety tips found throughout this manual.  Please take the time to review them,  as they are critical in the enjoyable and safe use of your grill.  Improper assembly, neglect, use or  insufficient care of your PGS gas grill may result in serious bodily injury and/or property damage.    GIVE THIS SYMBOL SPECIAL ATTENTION THROUGHOUT THIS M
                    
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                            VERY IMPORTANT SAFETY TIPS AND WARNINGS CONTINUED    • Never move your gas grill when operating.  Never move grill when HOT.    • Use an insulated glove when opening and operating the grill.  Open grill lid slowly to allow heat and  smoke to escape before fully opening.    • Never lean over hot grill surface or look directly into grill when attempting to light.  The grill hood  must be opened fully when lighting.  Be sure that all family members are aware of safe lighting and  operating proc
                    
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                        lighting, or trouble-shooting.  If you have questions that are not answered in this manual, please call  your local dealer.    PLEASE NOTE THIS SYMBOL IT  DEALS WITH PRODUCT SAFETY    ISSUES AND WARNINGS     TYPE OF GAS  _______  NAT GAS______ PROPANE  IT IS YOUR RESPONSIBILITY TO:   ASSEMBLE, INSTALL, LEAK CHECK, CARE AND OPERATE  SERIAL NUMBER _____________________________  YOUR GAS GRILL.  SAVE INSTRUCTIONS FOR FUTURE  REFERENCE.       FOR YOUR SAFETY IF YOU SMELL GAS:    1.  SHUT OFF GAS TO 
                    
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                        Operating your grill at pressure higher TANK VALVE ON BY TURNING KNOB ON TOP OF TANK,  or lower than recommended may damage COUNTER CLOCKWISE.  CHECK ALL CONNECTIONS WITH A  the grill or result in a hazard or poor  SOLUTION OF 50% LIQUID SOAP, 50% WATER.   performance.  SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR   PAINTED ON ALL CONNECTIONS WITH A BRUSH.  IF  A regulator adjusted to this pressure must be installed in the gas BUBBLES APPEAR THERE IS A LEAK, TURN OFF GAS,  supply line befor
                    
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                        your gas utility for local gas pressure.  Use of your gas grill at the gas supply piping system during any pressure testing of that  pressures other than approximate 5 1/2" water column could affect system at test pressures in excess of 1/2 psig (3.5kPa).  the performance of your grill and requires installation of a natural   gas regulator set at 5 1/2” W.C. The grill must be isolated from the gas by closing its valves during   any pressure testing of the gas supply piping system at test  When c
                    
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                             SAFETY PRECAUTIONS  Insect Warning. Spiders and insects can nest in the burner of this  IF YOU SMELL GAS:  and any other grill, and cause the gas to flow from the front of the  1. Shut off gas to the appliance.  burner. This is a very dangerous condition, which can cause a fire to  2. Extinguish any open flames.  occur behind the valve assembly, thereby damaging the grill and  3. Open lid.  making it unsafe to operate.  4. If odor continues, immediately call your gas supplier.      Do not o
                    
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                        be tightened with an Allen-wrench, vice grips on channel optional accessory gas supply cap, and swivel connector) to  locks.   the 3/8” male flare found below the knobs on the right hand   side of the control panel.  6. Attach the two non-locking wheels to the other side of the 15. Tighten all gas connections.  cart.   7. Flip cart back upright and attach two right-hand side shelf   brackets to the right-hand side of the cart, and the two   left-hand to the left-hand side with the angled edge at
                    
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                        BUBBLES APPEAR THERE IS A LEAK, TURN OFF   GAS, TIGHTEN FITTINGS AND REPEAT THIS   CHECK.      Manual Lighting of Grill  PLEASE NOTE!!! ABOVE PROCEDURE IN IMPERATIVE    FOR SAFE OPERATION ON YOUR GRILL.  NOTE:  If grill is hot, manual lighting tube may not work.   LIGHTING YOUR GRILL  Allow grill to fully cool before relighting.    ELECTRODE ADJUSTMENT  ALWAYS OPEN THE LID COMPLETELY BEFORE LIGHTING THE    BURNER.  This is to avoid trapping gas fumes, which could explode.   The electrode and gro
                    
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                        (See Flashback Section).  Since the grill housing is heavy rust-free BE CERTAIN THAT THE BURNER VENTURI’S ARE ENGAGED ON  stainless steel, you are only trying to remove built up grease and VALVES AT LEAST 1/4”.    debris.  DO NOT BEND OR DAMAGE THE IGNITION PROBE.    If you live in an area where spiders are plentiful, you should make it a  After cleaning burner assembly and the lower housing of grill, reinstall point to clean the venturis often.  You may want to spray around the  burner.  TURN Y
                    
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                        1. The smell of gas in conjunction with the burner flames appearing    Yellow. 4. Your PGS Grill has a directional polished grain, any cleaning with  2.  When you light the grill, sound is significantly different than abrasives should be carried out along this grain and not across it  normal.   3. The Grill does not reach temperature. 5. If required, dry the Grill after use with a soft dry cloth or towel.  4. The Grill heats unevenly.   5. The burners make popping noises. If the preceding guidel
                    
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                        NON-COMBUSTIBLE MATERIAL AND MUST BE AT LEAST 30”  When using Infra-Broil back burner, we suggest that you remove the  AWAY FROM ANY COMBUSTIBLE MATERIAL.  cooking grid and place a metal pan directly on the rock.  We    suggest that you fill pan a minimum of one quarter full with liquid and  Masonry Cutouts    that you regularly check pan to ensure liquid remains during the entire      rotisserie cooking.  Model Height Depth Width     Newport 9 ½” 23” 28”    A counter balance is included with yo
                    
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                                                    Install battery with “+” side facing out.  GAS LEAK TEST  AFTER SIDE BURNER KIT IS ATTACHED TO CART, TIGHTEN  ALL CONNECTIONS, FITTINGS AND SCREWS.  PLEASE NOTE  THAT DURING TRANSPORT, CONNECTIONS AND SCREWS MAY  BECOME LOOSE CHECK ALL.    BEFORE ATTEMPTING TO LIGHT GRILL, BE  CERTAIN THE GAS VALVE KNOBS ARE IN THE OFF  POSITION.  TURN GAS SUPPLY ON CHECK ALL  CONNECTIONS WITH A SOLUTION OF 50%    LIQUID SOAP, 50% WATER.  SOLUTION CAN BE  SPRAYED ON WITH A SPRAY BOTTL
                    
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                        setting should also be used for about ten minutes after using the grill  PACIFIC GAS SPECIALTIES  to self-clean the cooking grids and ceramic briquettes.  Your PGS  COOKING TIPS AND   grill has been designed to heat quickly using minimal amounts of fuel.   TEMPATURE GUIDE  Cooking on HI with the lid closed is not recommended unless you want    to cook very quickly for only a short time.  With the lid closed,  Cooking outdoors has truly come of age in America.  What was once  cooking temperatures
                    
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                        pan under the cut of meat to capture the excessive fats and INDIRECT COOKING  juices to further reduce flare-up.  Again, flare-up is desirable You can bake or roast foods in your PGS grill just like you would in a  when it is under your control. conventional oven.  Casseroles, whole poultry, breads, and cakes  HEAT OUTPUT VARIATIONS can be cooked using this indirect method.  As the name implies, the  No two gas grills will perform exactly the same way.  The fuel food is not cooked directly over 
                    
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                        Salt or sugar substitutes can also be used.  Keep in mind that sugar control, and flexibility of your PGS grill.  Bear in mind, there's no  substitutes will add flavor but will not glaze.  Any calories contained single right way or wrong way to use your grill... have fun, get creative,  in wine or alcohol cooks away and evaporates leaving only natural and experiment. The more you use your PGS grill the more creative  flavors. you'll become!  You can save on the calories by carefully selecting th
                    
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                        steaks two inches apart on the grill. Sear the steaks QUICKLY on HI or the use of an optional PGS rotisserie and meat thermometer with  MEDIUM heat and then finish them on LO for best results. If you probe.  experience excessive flare-up from the fats and juices reduce the heat   to LO immediately. Mount the roast as evenly as possible on the spit rod before cooking to   minimize strain on the motor and to insure even turning.  Limit   rotisserie roasts to twelve pounds to avoid straining the mo