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Models 
USER’S MANUAL for  
VCS3505, VCS3505BI, VCS4005, VCS5005/5010,
  
                         VCS5005BI, VCS6005
Gas Barbecue Grill
C E R T I F I E D
50002972   7/05   Rev. 5   En
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VCS 5005 Model S hown
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                        Warnings FOR YOUR SAFETY If you smell gas: • Shut off gas to the appliance; • Extinguish any open flame; • Open lid; • If odor continues, immediately call your gas supplier or fire department. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in  the vicinity of this or any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity  • Always read and understand the WARNINGS and SAFETY INSTRUCTIONS  that  are contained in this Manual be
                    
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                        Warnings  SIGNAL WORDS: The Signal Words used in this Manual, and their intended meanings, are as follows : DANGER:  Indicates that a failure to observe the safety instructions could result in death or cata- strophic bodily injury. WARNING:  Indicates that a failure to observe the safety instructions could result in serious bodily  injury. CAUTION:  Indicates that a failure to observe the safety instructions could result in property dam- age or minor bodily injury. NOTE:  Designates important in
                    
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                        36” (1 m) W arnings A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL DANGER: • Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,  trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon  monoxide poisoning or asphyxiation. WARNINGS: • Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or  umbrella) or in a covered area (e.g., a porch or gazebo) before lighting it, to
                    
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                        Warnings B.  SAFE USE OF LP (PROPANE) GAS DANGER: • Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate  room for expansion when exposed to heat. Propane vapor may then be vented through the pres- sure release valve, which could accumulate in a pool and later result in a fire or explosion.  Always instruct your certified propane fuel supplier to confirm by weight that your cylinder  is not more than 80 % full. An empty cylinder will weigh about 18 lb., wh
                    
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                        Safety • Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.  Always seek assistance from your gas supplier or local Fire Department if the gas smell persists,  because of the danger of fire or explosion.    • Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of  liquid soap and water to the gas supply line connectors with a brush or spray bottle, and watch  for bubbles. Never use a match or open flame to test fo
                    
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                        Table of Contents Safety Important Warnings  ..................................................... i - v  Clearance Requirements  ................................................. ii  Table of  Contents  ............................................................1  Fuels  .................................................................................2  Safety  ...............................................................................3 Gas Hookup Hooking Up to the Gas Supply  ............
                    
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                        Safety FUELS WARNING:  Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use  Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always  consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill. WARNING:  Use only the pressure regulator and  type I propane gas supply coupling and hose that is  originally provided with this appliance or as specified, (see Fig. 2).      
                    
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                        Safety DANGER: a) Do not store a spare LP - Gas Cylinder under or near this appliance b) Never fill the cylinder beyond 80% full; and c) If the information in a) and b) is not followed exactly, a fire causing death or serious injury may oc- cur.  WARNING:  Always confirm that the openings in the cylinder compartment of the Grill are free of any  obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible  accumulation of leaked propane vapor, whic
                    
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                        Gas Hookup Hooking Up to the LP (Propane) Gas  Supply FOR YOUR SAFETY 1. WARNING:  Never store or use gasoline or any    other volatile substance in the vicinity of this    Grill.  2. WARNING:  Never store a spare propane cylinder    in the vicinity of this Grill, or in the vicinity of any    other potential heat source. LP (PROPANE) GAS SUPPLY CONNECTION 1.  Always place the propane tank in the tank  locator hole in the bottom pan of the cylinder  compartment. 2.  Always confirm that all burner 
                    
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                        Gas Hookup Natural Gas Supply Connection  TO CONNECT: 1. Push back the Sleeve on the Socket as shown below  Retract Sleeve (see Fig. 6a). 2. Insert Plug and release the Sleeve (see Fig. 6b). 3. Push the Plug until Sleeve snaps forward to lock the  Plug in the Socket. Fig. 6a •  WARNING:  Always conduct the following safety tests   before lighting the Grill, to prevent a possible fire or    explosion (see leak test below).  TO DISCONNECT: Release Sleeve Release Sleeve 1. Push Sleeve back and pull 
                    
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                        Operation Control Functions PROPANE TANK VALVE  WARNING:  Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of  propane vapor.  Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking  has been completed. BURNER CONTROL VALVES (see Fig. 7)  On Model VCS3505, three valves independently control gas flow to each burner, as indicated on the front  Control Panel.  On Model VCS4005, four valves independently c
                    
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                        Operation Lighting the Main Burners 1. Always open the Hood completely and always inspect   the Grill and burners to confirm that all components  NOTE:  When lighting the grill for the first time, burn   are properly positioned before lighting the main burn- with the main burners on HIGH for at least 30 minutes,  ers. to burn off any manufacturing residues. WARNING:  Never stand with your head directly over  the Grill when preparing to light the main burners, to  prevent possible bodily injury.  2
                    
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                        Operation Turning the Burners Off   1. Always turn the burner control knob(s) to the OFF position when cooking has been completed. 2. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line. 3. Close the Hood of the Grill. FLARE-UPS “Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some  flaring is normal and desirable, as it helps impart the unique flavors associated with grilled foods. Control- ling 
                    
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                        Operation Lighting the Rotisserie Burner (if applicable) The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted -per fection. Please read Assembly Procedures for instructions as well. TO START THE ROTISSERIE BURNER: 1. Always open the Hood completely before attempting to light the Grill.  • WARNING:  Never stand with your head directly over the Grill when preparing to light the Rotisserie  burner, to prevent possible bodily injury.  2. Always confi
                    
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                        Operation Rotisserie Setup (if applicable) The Rotisserie burner is intended to be used for rotisserie cooking only.  WARNING:  Never use the main burners while using the Rotisserie burner, as that could result in igniting  the drippings, or overheating your Grill.  The Rotisserie assembly includes a  counterweight for large or irregular  Rotisserie  forks food items ; using the counterweight  will reduce the strain on the motor. Bushing 1. Remove the warming rack. Lay  a flat pan directly on the
                    
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                        Operation Lighting the Side Burner (if applicable)  WARNING:  Never stand with your head directly over the Grill when preparing to light the side burner,  to prevent possible bodily injury. 1. Turn the side burner control knob to HIGH (see Fig. 13). 2a. PIEZO IGNITION SYSTEM - Turn the Igniter Knob clockwise until the burner ignites. The burner  should light within four clicks of the igniter. 2b. ELECTRONIC IGNITION SYSTEM -  Push and hold the Igniter Button until the burner ignites.  The burner
                    
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                        Cooking Methods of Cooking With its combination of burners and accessories your gas grill can provide  for virtually every conceivable style of cooking. • The powerful Main burners deliver the middle and high range of tempera- tures desired for traditional barbecuing. This includes searing and finish- ing steaks, hamburgers, pork chops and the like, or grilling chicken parts,  sausages, or kebabs with more moderate heat (see Fig. 14a). • The Rotisserie burner, if equipped, delivers the succulent 
                    
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                        Cooking One of the keys to extending your range of grilling capabilities is a fundamental understanding of the  two common methods of cooking, Direct and Indirect cooking. In the Direct cooking method, food is placed directly above the heat source.  This method is used in  searing for example where you require high and immediate heat to quickly brown the outside layer of  meats thereby sealing in their juices to enhance flavor. On the grill this is accomplished using one or  both of your main bur
                    
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                        Cooking Grilling Tips: A few helpful hints will ensure that your grilling results are perfect every time. • Apply a light coating of cooking oil to your cooking grids before grilling, to prevent foods from sticking. • Cook similar portion sizes together, so that they all cook evenly. • Use tongs to turn foods on the Grill. • Never pierce foods while they are cooking on the Grill, as this will dry them out. • On foods such as pork chops and steak, slit the fat strip to prevent the meat from curli