Summary of the content on the page No. 1 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service 
  
Replacement Parts List 
 
 
Ordering Replacement Parts 
 Technical Service 
The following pages show replacement parts for  
the model C1060 Headset Intercom. For technical assistance, call: 
  
Order parts by the model number, part number, 1-800-328-0033 
part name and quantity required.  
 Write to: 
Replacement parts and their prices are available by  3M Commercial Care Division 
calling: Food Service Business 
  3M Center 
                    
                    Summary of the content on the page No. 2 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Replacement Parts List (continued)      Section 1 – Base Station Assembly, Interconnect Module, and Programming Station      ©3M  2005 November  2                                                                                                                                                                                                                                                                                             
                    
                    Summary of the content on the page No. 3 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Item No. Part Number Description Qty.    0 .......................78-9236-6826-9 ............BASE STATION ASSEMBLY, Model C922 (w/o Power Supply)...1  1 .......................78-8095-0500-7 ............CABINET, Base Station.....................................................................1  1A.....................78-8095-0965-2 ............HINGE, Assembly, (Replacement) ....................................................1 
                    
                    Summary of the content on the page No. 4 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Replacement Parts List (continued)    Section 2 – Headset Assembly    11 9  10 7  13 12 19  6  8  4  1  17 16  2  15  3  5  14B  18 20  14C  14A  14  14D     ©3M  2005 November  4                                                                                                                                                                                                                                                            
                    
                    Summary of the content on the page No. 5 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Item No. Part Number Description   Qty.    0 .......................78-6911-4723-1 ............Headset Model C1060 .............................................................1  1 .......................78-6911-4727-2 ............Headband Pad, for Model C1060 (pkg of 10)..........................1  2 .......................78-6911-4728-0 ............Ear Pad, for Model C1060 (pkg of 10) ....................................1  3 
                    
                    Summary of the content on the page No. 6 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Replacement Parts List (continued)      Section 3 – 3-Slot Battery Charger Assembly    2  1        Item No. Part Number Description Qty.    1 .......................78-6911-4724-9 ............BATTERY CHARGER, 3-Slot,.for Model C1060 ............................1  2 .......................78-8028-9283-2 ............POWER SUPPLY, 14 VAC (battery charger) ...................................1      ©3M  2005 November  6             
                    
                    Summary of the content on the page No. 7 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Section 4 – 6-Slot Battery Charger Assembly    2  1        Item No. Part Number Description Qty.    1 .......................78-6911-4725-6 ............BATTERY CHARGER, 6-Slot, for Model C1060 ............................1  2 .......................78-8028-9283-2 ............POWER SUPPLY, 14 VAC, (Battery Charger).................................1      ©3M  2005 November  7                                                       
                    
                    Summary of the content on the page No. 8 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Service Procedures      Replacing the Ear Cup, the Ear Pad,    or the Headband Pad      Headband Pad Replacement:  Tools Required:      1. Peel the Headband Pad away from the Battery  None  Holder Cover.  Clean off any adhesive residue.    Procedures:  2. Remove the protective backing from a new    Headband Pad, align and press into place.  Ear Cup and Ear Pad Replacement:      1. Twist and pull the Ear Cup and Ear Pad    toget
                    
                    Summary of the content on the page No. 9 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Service Procedures (continued)      Replacing Inner Case Assembly or  Removing Outer Case:  Outer Case Assembly      1. Disconnect the power connector located at the  Tools Required:  top of the Main PWA.    1 - Small size Phillips Screwdriver 2. Carefully pull the power wires out of the top  groove of the Headband Clip as shown in  1 – External retaining ring pliers  illustration.    Procedure:  3. Remove the Headband Clip fro
                    
                    Summary of the content on the page No. 10 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Service Procedures (continued)      Mic Boom Assembly:  2. Remove the Spring Washer, Nylon Washer,    and Mic Boom.  1. Locate and remove the retaining ring using the  retaining ring pliers.  3. Reinstall the Mic Boom by performing steps 1  – 3 in reverse order.    Caution    Caution  Make sure you set the retaining ring tool adjustment  screw to limit how far the retaining ring is expanded.   Care must be taken when reinstalli
                    
                    Summary of the content on the page No. 11 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service     Service Procedures (continued)        Reassembly procedure  12. Reinstall the battery, power up and checkout  1. Replace Mic Boom assembly as described.  operation of the headset, including Headband  (see previous section Mic Boom Assembly:)  slide.  2. Install Main PWA and antenna in Outer Case.  13. Replace three case screws, Ear Cup and Ear  Pad on Inner Case.  3. Connect Mic Boom cable to bottom connector  on PWA.      4. 
                    
                    Summary of the content on the page No. 12 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Service Procedures (continued)      Replacing the Headband Assembly  13. Plug the power cable into the connector    located at the top of the PWA.  Route the  Tools Required: power cable between the On-Off Button and   the large capacitor on the PWA.  The power  1 - Small size Phillips Screwdriver cable MUST route down the center of the  PWA or the Headband will not extend  1 – Soldering iron  properly.    14. Plug the speaker 
                    
                    Summary of the content on the page No. 13 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service    Service Procedures (continued)      Replacing Battery Holder Parts    5. Press the Battery Latch Spring onto the top  Tools Required:  peg of the Battery Latch.  Insert the Latch with    Spring down through the top of the Base as  1 – Number 0 Phillips Screwdriver  shown.  The beveled bottom edge of the Latch  MUST face the battery.  1 – Soldering iron.  6. Press the top of the Spring into the small    molded ribs located insid
                    
                    Summary of the content on the page No. 14 
                    
                        Model C1060 Headset Intercom System Replacement Parts and Service  Service Procedures (continued)    Checking out Headset Operation    Tools Required:    Functioning Wireless Intercom System with at  least one additional model C1060 Headset.    Procedure:    NOTE  Check headset operation before replacing  the case screws.  It is a good idea to  simply snap the case together without the  screws until the headset is completely  checked out.    1. Make sure a fully charged battery is installed  in