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D I G I T A L     S Y S T E M S 
 
Operating Instructions 
For 
35mm Film Projector 
Manual Turret Model P35GPS(Z)-MT 
Automatic Turret Model P35GPS(Z)-AT 
115VAC, 60Hz Motor or 220VAC, 50Hz Motor 
TD-621: Version 3.8 
 
CHRISTIE DIGITAL SYSTEMS 
10550 Camden Drive 
Cypress, CA 90630 
Tel:  714-236-8610     Fax:  714-503-3385                                                                                                                                                                         
                    
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                          Operator’s Manual  P35GPS-MT/P35GPS-AT  TD621GPS (Z)  The information in this document is subject to change without notice and does not represent a  commitment on the part of CHRISTIE, DIGITAL SYSTEMS (hereinafter referred to as  CHRISTIE).  CHRISTIE does not assume responsibility for errors that may appear in this  document.  CHRISTIE or its subsidiaries, designated representatives, and any other vendor of  the P35GPS Film Projector are not responsible in any way for any liabilities or loss r
                    
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                         Table of contents   TABLE OF CONTENTS  TABLE  OF  CONTENTS..............................................................................i    LIST OF FIGURES AND TABLES...............................................................v    1. INTRODUCTION .................................................................................. 1-1  1.1. Contents of the Manual..................................................................................................1-1  1.2. Who Should Use This Manua
                    
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                        P35GPS Dual Lens Turret Projector  5.4.2. Outer Timing Belt .................................................................................................. 5-3  5.4.3. Inner Timing Belt................................................................................................... 5-3  5.4.4. Shutter Timing Belt................................................................................................ 5-4  5.4.5. Upper, Center, and Lower Constant-Speed Sprocket Assemblies.............
                    
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                         Table of contents   7.2.4. SYMPTOM:  Shutter Streaking .............................................................................7-2  7.3. Constant-Speed Sprocket Assembly..............................................................................7-2  7.3.1. SYMPTOM:  Excessive Noise...............................................................................7-2  7.3.2. SYMPTOM:  Film Sprocket Hole Damage ...........................................................7-2  7.3.3. SYMPTOM:  Sp
                    
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                        P35GPS Dual Lens Turret Projector  7.6. Shutter Drive (Shutter Driver and Jackshaft System) ................................................... 7-3  7.6.1. SYMPTOM:  Excessive Noise .............................................................................. 7-3  7.6.2. SYMPTOM:  Shutter Streak.................................................................................. 7-4  7.7. Trap and Gate Assembly .......................................................................................
                    
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                         Table of contents   LIST OF FIGURES AND TABLES  Figure 2-1:  Table of Equipment Specifications ..........................................................................2-1  Figure 2-2:  Projector, Front View...............................................................................................2-2  Figure 2-3:  Projector, Rear View................................................................................................2-3  Figure 3-1:  Installing the Projector ...................
                    
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                        P35GPS Dual Lens Turret Projector  Table B-11  Inner Timing Belt Tensioner Assembly Parts List ................................................B-19  Figure B-12: Central Pivot Analog Soundhead Assembly (P/N 196260-001)..........................B-20  Table B-12  Central Pivot Analog Soundhead Assembly Parts List .........................................B-21  Figure B-13: Central Pivot Digital Soundhead Assembly (P/N 196220-002) ..........................B-22  Table B-13:  Central Pivot Digital So
                    
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                           1  1. INTRODUCTION  1.1. CONTENTS OF THE MANUAL  This manual contains installation, operation, and operator maintenance procedures for  CHRISTIE P35GPS Projector models having serial numbers P-1201 and up.  The material  covered includes:  • general description  • installation and assembly  • operating the projector  • periodic maintenance  • calibration, alignment, and adjustments  • troubleshooting.  1.2. WHO SHOULD USE THIS MANUAL?  This manual provides information suitable for various pur
                    
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                        P35GPS Dual Lens Turret Projector  1.3.1. WARNING  WARNING: Indicates the presence of a hazard that can cause personal  injury if the hazard is not avoided.    WARNING  1.3.2. CAUTION  CAUTION: Indicates the presence of a hazard that could cause damage  to projection system.    1.3.3. NOTE  NOTE: Provides additional information.    CHRISTIE DIGITAL SYSTEMS P35GPS Projector 1-2  March, 2004                                                                                                            
                    
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                           2  2. GENERAL DESCRIPTION  The CHRISTIE P35GPS Projector, manufactured exclusively by CHRISTIE DIGITAL  SYSTEMS in Cypress, California, is a dual-lens 35mm movie projector that employs a  revolutionary sealed-bearing intermittent movement called the Ultramittent©.  This  movement coupled with uncompromising design and assembly workmanship, results in the  finest possible theater picture reproduction.  The Ultramittent movement is standard on all  CHRISTIE projectors.  2.1. OPTIONAL FEATURES  
                    
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                        P35GPS Dual Lens Turret Projector                                                    1.  *Dual Turret (196555-001                                 10.  **Sound-head Assembly-(Analog-  2.  Turndown Knob (194510-001)                                 (96260-001,Digital-196220-002)    3.  center sprocket Assembly (194856-002             11.  Aperture Drive Assembly (121435-001)  4.  Upper Sprocket Assembly (194856-0010          12.  Fan Grill (598931-547)  5.  Ultramittent Assembly (119450-001)       
                    
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                         General Description      17.  Lower Sprocket Assembly  (194857-001)           27.  Analog Power Supply  (194908-001)    18.  Shutter Driver Assembly  (194866-001)             28.  Upper Sprocket Pulley  (194858-001)   19.  Ultramittent Pulley  (194818-001)                      29.  Jackshaft Assembly  (194810-001)  20.  Center Sprocket Pulley  (194858-001)                30.  Changeover Dowser  (121195-001)    21.  Inner Belt Tensioner  (196056-001)                    31.  Outer Belt Tensioner 
                    
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                           3  3. PROJECTOR INSTALLATION AND  ASSEMBLY  3.1. UNPACKING THE PROJECTOR  Before opening box (es), carefully inspect outside of carton(s).  If carton  has been damaged, notify shipper immediately; do not open carton  unless instructed to do so.    The CHRISTIE P35GPS projector may be shipped in more than one container.  Each  P35GPS projector normally comes complete with the following items:  • dual aperture plate (shipped in place)  • framing lamp (installed)  • sound-head flywheel (not inst
                    
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                        P35GPS Dual Lens Turret Projector  2. Insert lock washer (item 2 in Figure 3-1) and flat washer (item 3 in Figure 3-1) onto  second hex bolt (item 1 in Figure 3-1).  Insert hex head bolt, with lock washer and flat  washer, into upper left opening of projector mount.  Rotate hex head bolt four full turns.  3. Lift and mount projector to console or pedestal.  Thread two remaining hex head bolts  with lock washer and flat washer.  Insert into two bottom mounting holes on projector.  4. Level projec
                    
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                         Projector Installation and Assembly  Category Item Use  Tools Miscellaneous Allen wrenches General Maintenance   Small standard screwdriver    Phillips screwdrivers   Equipment Oscilloscope Sound-head Alignment   Voltmeter    Real-time Analyzer    SK1994-3 alignment tool Lateral Guide Alignment  Materials P35-BT (SMPTE) Buzz Track Test Loop   P35-FL Flutter Loop   Cat 69 Loop Dolby Tone, Pink Noise   Cat 566 Loop Illumination Uniformity   Cat 97 Loop Left/Right Alignment   RP-40 Loop Optical Al
                    
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                        P35GPS Dual Lens Turret Projector    Figure 3-3: Projector Wiring Diagram (50- and 60-Hz models)    3.3.2. A-C PROJECTOR WIRING  A-C wiring to the projector requires stranded, 14-gauge wire.  Be sure to follow local and  national electrical codes for A-C wiring.  The terminal connection numbers in the table in  Figure 3-4 refer to terminals TB-1 in Figure 3-3.  CHRISTIE DIGITAL SYSTEMS P35GPS Projector 3-4  March, 2004                                                                              
                    
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                         Projector Installation and Assembly  Terminal TB1 Connection  1 Motor (A-C neutral)  2 Motor switch lead (A-C hot, switched externally)  3 Framing lamp and cooling fan (A-C hot)  4 Changeover coil OPEN (A-C, switched externally)  5 Changeover coil CLOSE (A-C, switched externally)  6 Framing lamp, cooling fan, and changeover (A-C neutral).  Figure 3-4: Table of A-C Terminal Connections  The voltage and frequency rating of the projector (shown on the  nameplate) must match the power line frequenc