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Sierra Radio Systems 
 
Series 200 Control System Owners Manual 
 
 
 
 
 
 
 
 
 
 
Version 1.2                                                                                                                                                                                                                                                                                                                                                                                                
                    
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                        Table of Contents    Introduction    Hardware overview   Architecture   Configuring and installing the hardware boards   External connections    Configuring the control system   Introduction   Using DTMF   Using a PC and the CONFIG program   Basic configuration parameters   Radio port configuration   Setting audio levels   Using macros and creating custom commands   Saving the configuration to a file   Downloading configuration to the control system   Terminology and file system    Installing ne
                    
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                        Introduction    This manual provides all the basic information you need to know to get your control  system installed, configured and on the air quickly.  The control system is designed to  work "out of the box" in a standard configuration.      In most installations, all that is required is making the physical connections to power  and the radio equipment and setting a few basic configuration parameters such as call  sign and unlock code (password) and you are on the air.      The control syste
                    
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                        Architecture Overview    The Series 200 control systems are very modular and scalable.  The basic architecture  includes a master CPU board, from 1 to 8 Radio Control Boards (RCBs), and a backplane  to provide the interconnection between boards.  Each RCB interfaces with an external  device such as a repeater, RF link, VOIP link, or computer and provides a basic signaling  interface that includes receive audio input, transmit audio output, COR (carrier present),  CTCSS/DCS decode logic input, an
                    
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                         System Installation Checklist       Basic Checklist Summary    This is a reminder of the basic steps to get your control system configured and running.      Hardware installation and external connections    Configure all necessary jumpers on each board.    Plug boards into the backplane in the correct slots.    Connect the control system to an external 12 VDC power source.    Connect the CPU’s DB-9 connector to your PC.    Connect each RCB’s DB-9 connector to your external devices: radios (repe
                    
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                        Configuring the CPU Board    Most of the boards in the control system have one or more jumpers that can be set to  configure the board for various special purposes.  The default configuration will be used  in most cases.  Refer to the SRS Hardware Reference manuals for more details on each  board and the various jumper options.   Here are the default jumper settings for the CPU and RCB boards.     Basic Checklist  Make sure all CPU board jumpers in properly set.    The CPU board executes the mai
                    
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                        JU4 - PGC Pullup  IN:   Default.  Install this jumper for using Con 3, the 10 pin header connector for in- circuit programming.    OUT:  Remove the jumper when using Con 5, the ICD programming jack.  NOTE: When using the ICD jack, you MUST cut the trace on the bottom of  board.Default CPU Jumper Configuration  JU1 DVB  Default DIS  JU2 OUT  JU3 OUT   JU4 IN     All jumpers should be installed in the default positions indicated.      7                                                              
                    
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                        Configuring the Radio Control Board    The radio control board provides the audio interface, level set, audio mixing, local  telemetry (key up and CW ID) generation, serial radio control interface, extra user  programmable open collector outputs.  One RCB is required for every radio or VOIP  computer in the system.  Each RCB is configured to have one of several "personalities"  including a repeater, RF link, remotely controlled base station, or VOIP computer.     Basic Checklist  Make sure all R
                    
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                         JU5 - PL_Filter (NC)  OUT:  Remove jumper is using a companion signaling board like the microwave or PL    encode / decode boards.  IN:  Default.  Install the jumper when opearting the RCB without any signal  conditioning boards.   JU6 - DAC Pot Mid  OUT: Default.  Allows digital pots to be set by the local CPU.  IN: Sets all four digital pots to mid scale.     JU6 – Last Port Jumper (yes, there are two jumpers marked JU6)  OUT: Default.  Leave the jumper out for all RCB board except the last o
                    
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                        Default RCB Jumper Configuration  Radio                             Note:  There are two jumpers labeled “JU6”, the “DAC pot mid” jumper and the “last  port” jumper.        The RCB jumpers should all be set to the defaults.  Additionally, each RCB must be  jumpered with the proper addresses set.  Each RCB must be assigned one unique address  from 0 to 7.       Jumper block ____ must be set with a single jumper to properly route the Rx  audio to the proper backplane bus signal.          10       
                    
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                        Hardware Orientation    Power Supply Board  The power supply board provides a power switch and a power LED.  The power switch provides primary power to the CPU, RCB and accessory boards.  The  12 VDC from the external power connector is routed to all boards in the card cage and is  not switched.  The power LED indicates that power is being supplied to the rest of the control system.      CPU Board  The CPU board provides a power LED, hardware resest switch, optional I/O connector  (DB25) and the
                    
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                        Configuring the Backplane    The system will come configured as ordered.  You will need to plug the various boards  into the correct slots in the backplane.  If your system is already assembled as desired,  you can skip this section.  The Power Supply, CPU and the first Radio Control Board (RCB) must be placed in  specific slots.  After the first RCB, all additional RCBs must be installed next to each  other.  There can be no gaps between the CPU and any of the RCBs.  When optional  microwave or
                    
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                        A basic 8 port controller will have the following configuration…  Typical 8 port controller   Slot Assignment   0 Power supply   1 Reserved for future expansion   2 Reserved for future expansion   3 CPU   4 Radio control board - port 0   5 Radio control board - port 1   6 Radio control board - port 2   7 Radio control board - port 3   8 Radio control board - port 4   9 Radio control board - port 5   10 Radio control board - port 6   11 Radio control board - port 7   12-18  Empty  Each port is as
                    
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                        Using Optional Signaling Boards  If optional signaling boards such as the microwave radio board or PL encode / decode  boards are used, they are placed in the slot immediately to the right of the radio control  board.  A typical 6 port microwave hub would be configured as…     Slot Assignment   0 Power supply   1 Reserved for future expansion   2 Reserved for future expansion   3 CPU   4 Radio control board - port 0 - Microwave radio 1   5 Microwave E&M signaling interface board   6 Radio contro
                    
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                        External Connections  Backplane DC Power Connection     Basic Checklist  Make sure you connect the control system to an external 12 VDC power source.    The control system typically uses +12 to +14 VDC and will operate down to10 VDC with  no problems.  The external DC power is supplied through a 2 pin connector mounted on  the back of the control system.                 The alignment tab is on the top of the connector.  As you look at the back of the  backplane, the left pin is +12 VDC in and th
                    
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                        CPU Board Connections    The are three types of external connections on the CPU board, the configuration serial  port connector, the general purpose I/O connector and the in-circuit programming  connectors.       Basic Checklist  Make sure you connect the CPU’s DB-9 connector to your PC so you can use the  CONFIG program to configure your control system.    CPU Board Serial Port Connector  This connection is a standard RS-232 ASCII interface between the control system and  your computer.  It is 
                    
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                        Con_3 - In-Circuit Progamming Connector  The in-circuit programming connector, Con_3, is used to download new versions of  firmware to the main CPU.  This is a 10 pin header connector designed to be used for in- circuit programming with an ME Labs in-circuit programmer.  General Purpose I/O Connector  The GPIO connector provides 24 I/O signals that can be used for a variety of purposes.   The signals inlcude 8 TTL level digital inputs with internal logic pullups, 8 open  collector buffered outpu
                    
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                        Radio Control Board (RCB) Connections     Basic Checklist  Make sure you connect each radio, computer or other external device to the control  system RCBs using the DB9 connector on the front of the RCB.    DB-9 radio connections    The control system has a female DB-9 connector which  is used to connect to an external device including a  repeater, link radio, remote base radio or computer  system.  The cable should have a male connector.  This picture is the DB-9 connector as seen on the front 
                    
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                          Radio control cable.    The radio control cable connects the control system to the individual radios.  The cable is  a 9 pin, shielded cable with all 9 connections wired straight through, with pin 1 to 1, 2 to  2, etc.  In-circuit programming connector  This is a 10 pin, dual row header connector.  This connection is not used in normal  operation.  This is the connection where the in-circuit programmer in plugged in when  downloading new versions of firmware to the RCB's local CPU.  RCB Access
                    
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                        Microwave Radio Interface Board                1   1     1   1                 This board can be configured to drive a microwave radio that requires balanced audio  and E & M signaling.            Modular jack pin outs   Pin Use   1 Balanced Tx audio out (600 Ohms)   2 Balanced Tx audio out (600 Ohms)   3 PTT "M" signaling   4 Ground   5 Negative voltage input for PTT keying circuit (nomially -24v)   6 COR input, active low   7 Balanced Rx audio input (600 Ohms)   8 Balanced Rx audio input (600