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                        Installationand 	 	
Operations	Manual
H-IM-UC	 August2008	 	 PartN 	 o.	25008201
 Replaces None.  Information formerly included in H-IM-64L
Unit	Coolers
Tableof 	 	Contents
General Safety Information .................................................................. 2 Check Out and Start Up ......................................................................... 5
Inspection ................................................................................................ 2 Operational Check Out 
                    
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                        Installation	and	Operations	Manual General	Safety	Information 3. Make sure that all field wiring conforms to the requirements  1. Installation and maintenance to be performed only     of the equipment and all applicable national and local codes.         by qualified personnel who are familiar with this type           of equipment 4. Avoid contact with sharp edges and coil surfaces.   They are a potential injury hazard. 2. Some units are pressurized with dry air or inert gas.    All units must be
                    
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                        Unit	Coolers Recommended	UnitC 	 oolerPlac 	 ement Some general rules for evaporator placement which must be  followed are: 1. The air pattern must cover the entire room. The size and shape of the storage will generally determine the  2. NEVER locate evaporators over doors. type and number of evaporators to be used and their location.               3. Location of aisles, racks, etc. must be known. The following are some typical examples: 4. Location relative to compressors for minimum  pipe runs
                    
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                        Installation	and	Operations	Manual Unit	Cooler	Mounting Most evaporators can be mounted with rod hangers, lag screws, or the area above the unit cooler must be sealed or exposed in such a way  bolts. Use 5/16" bolt and washers or rod for up to 250 pounds, 3/8" to facilitate hand cleaning without the use of tools.  When lagging or  for up to 600 pounds and 5/8" for over 600 pounds. Care should be bolting the unit flush to the ceiling, seal the joint between the top and  taken to mount the units l
                    
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                        Unit	Coolers Condensate	DrainLines 	 Field	 Wiring Either copper or steel drain lines should be used and properly protected  from freezing. In running drain lines, provide a minimum 1/4 inch per  WARNING:	 Allwiring 	 	mustb 	 e	donein 	 	accordance	with	 foot pitch for proper drainage. Drain lines should be at least as large  applicable	codesand 	 lo 	 cal	ordinances. as the evaporator drain connection. All plumbing connections should  be made in accordance with local plumbing codes. All conden
                    
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                        Installation	and	OperationsM 	 anual Operational	CheckO 	 ut Alternative	Superheat	Method The most accurate method of measuring superheat is found by  After the system has been charged and has operated for at least  following the previous procedure, Temperature/Pressure method.   two hours at normal operating conditions without any indication of  However, that method may not always be practical. An alternative  malfunction, it should be allowed to operate overnight on automatic  method which wil
                    
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                        Unit	Coolers Table1. 	 		Expansion	 Valve	Selection	For	100#	Head	Pressure	 Valve R-507/R 	 0  A  	R-507/R0  A  			 R-22 			 			R-22 BTUHa 	 tab 	 out	 -20˚F/-29˚CE 	 vap. +25˚F/- ˚C	Evap. -20˚F/-29˚C	Evap. +25˚F/- ˚CE 	 vap. 10°	 T.D. Sporlan ALCO Sporlan ALCO Sporlan ALCO Sporlan ALCO 3,000-5,000 EGSE 1/2 ZP HFESC-1/2-RZ EGSE 1/2 C HFESC-1/2-RC EGVE 1/2 Z HFESC-1-HZ EGVE 1/2 C HFESC-1/2-HC 5,500-7000 EGSE 1/2 ZP HFESC-1/2-RZ EGSE 1 C HFESC-1/2-RC EGVE 1 ZP HFESC-1-HZ EGVE 1 C HFESC-1-HC 
                    
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                        Table. 	 		Evaporator	 TroubleshootingC 	 hart SYMPTOMS POSSIBLE	CAUSES POSSIBLE	CORRECTIVE	STEPS Fan(s) will not operate. 1. Main switch open. 1. Close switch. 2. Blown fuses. 2. Replace fuses. Check for short circuits or overload conditions. 3. Defective motor. 3. Replace motor. 4. Defective timer or defrost thermostat. 4. Replace defective component. 5. Unit in defrost cycle. 5. Wait for completion of cycle.  6. Coil does not get cold enough to reset thermostat. 6. Adjust fan delay setting o