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ASSEMBLY, USE AND CARE MANUAL 
 
 
 
                                                                     
 
MODEL NO: PG-50403SRL 
 
 
                         
 
MODEL NAME: Classic Series Built In Grill Head 
 
 
FOR OUTDOOR
USE ONLY 
 
 
 
 
                      
 
            DANGER             WARNING 
 
  
 
If you smell gas:  1. Do not store or use gasoline or other  
1. Shut off gas to the appliance.    flammable liquids or vapors in the  
 
2. Extinguish any open flame.    vicinity 
                    
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                              TABLE OF CONTENTS     Messages to Our Users -----------------2                  Installer Final Check List-------------------13       Important ------------------------------------4                  Grill Lighting Instructions-------------------13    Installation Safety Precautions---------5                  Operation Instructions----------------------15  Exploded View & Parts List-------------6                  Care & Maintenance------------------------17  Gas Connections-----------------
                    
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                        A special message to our customers:    Thank you for choosing the Jackson Grill for your new gas grill.  This appliance is  designed with quality components and we are confident that it will provide you with years of  excellent operation.  Please take the time to read the whole manual and familiarize  yourself with all of the features of the Jackson Grill.  This manual also contains important  safety information and operation instructions.  Ensure that this manual remains handy to  the barbeque 
                    
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                             IMPORTANT         The symbols and boxes shown below explain what each symbol means.   Read and follow every message found in this manual.      !!! DANGER !!!      DANGER: Indicates an imminently hazardous situation which will result in death or  serious body injury if not followed.        !!! WARNING !!!      WARNING: Warning of the possibility of serious body injury if the instructions are not  followed strictly. Be sure to always read and follow all of the instructions.        !!! CAUTION
                    
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                                INSTALLATION SAFETY PRECAUTIONS          !!!WARNING!!!  Do not try to install this appliance without reading the “INSTALLATION  SAFETY PRECAUTIONS” section of this manual.        1.  This grill is designed to use L.P. gas only. Only use this grill with L.P. gas and the  regulator assembly supplied by the manufacturer.  This grill is supplied with a Natural  Gas Conversion Kit.  When converting to Natural Gas, a qualified Gas installer should  perform all gas conversions.  See conversion 
                    
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                            EXPLODED VIEW & PARTS LIST    REF# DESCRIPTION Q’TY REF# DESCRIPTION Q’TY 01 Rear Panel 1 20 Firebox 1  02 Cooking Grids 2 21 Prongs 2  03 Flame Tamers 4 22 Rotisserie Rod 1  04 Tube Main Burners 4 23 Shaft Collar 1  05 Rotisserie Motor 1 24 Counter Balance 1  06 Motor Bracket 1 25 Key Washers 2  07 Grease Tray 1 26 Rotisserie Handle 1  08 Knobs, Main Burners 4 27 Lid Handle 1  09 Knob Seats, Main Burners 4 28 Insulation Spacers 2  10 Knob, Rear Burner 1 29 Name Plate 1  11 Knob Seat, Rear B
                    
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                                GAS CONNECTION     ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL.  REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE  THOSE SPECIFIED BY THE MANUFACTURER.    This is a L.P. (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply  unless the grill has been reconfigured for natural gas use.    The installation of this appliance must conform with local codes or, in the absence of local codes, with  the National Fuel Gas Code, ANSI
                    
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                        CLO SE   6. When connect regulator assembly to the valve, hand tighten nut clockwise to a positive stop. Do not  use a wrench to tighten. Use of a wrench may damage quick coupling nut and result in a hazardous  condition. (as the figure shown below)   7. Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for  leaks before attempting to light grill. If a leak is found, turn tank valve off and do not use grill until a  local L.P. gas dealer can make repai
                    
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                                NATURAL GAS CONVERSION      Tools Required to Convert this grill from Propane Gas to Natural Gas (Tools not provided):  1. # 2 Phillips screwdriver  2. 9 and 7 mm wrenches  3. 13 mm wrench  4. ¾” wrench  5. Adjustable Wrench    The NG conversion kit is supplied with this grill:    Item Description Specification Quantity    NG Orifice, Main Burner  1 φ1.44 4pcs      NG Orifice, Rotisserie burner  φ1.14  2 1pc      The outdoor cooking gas appliance and its’ individual shut off valve must b
                    
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                            4. After all the Propane orifices are removed from the grill place them in a safe spot away from your  work area.  This will ensure you do not re-install the Propane orifices.    5. Using an approved thread sealant, replace the Main Burner Orifices with the NEW Natural Gas  orifices supplied.  6. Before Reinstalling the Main Burners make sure to close the air shutter on each burner half of what  it is set for propane use.  When reinstalling the main burners ensure that the Burner is properly
                    
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                                INSTALLATION      INSTALLING CLASSIC GRILL MODEL INTO A NON COMBUSTIBLE ISLAND ONLY.    ALL DIMENSIONS ARE IN INCHES:      CLASSIC   A 25”  B 9.25”  C 17”  D 8.75”  E 3”  F 17.25”  G 24.25”  H 24” min.  I 20.5”  J 5.5” min          Ensure that the constructed island is well secured and the island is level in all directions.  Place the grill into the cut out located in the island. Connect the gas line to the gas grill  located on the right hand side of this grill. Perform a gas leak test 
                    
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                                LEAK TESTING      GENERAL    Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas  tightness check must be performed at the installation site due to possible mishandling in shipment, or  excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks,  or immediately check if the smell of gas is detected.     BEFORE TEST  5. Make sure that all packing material is removed from the grill including
                    
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                                INSTALLER FINAL CHECK LIST         At least 36” clearance maintained from combustible constructions to the sides and back of this grill.   There is no unprotected combustible construction over the grill.   All internal packaging removed.   Burners are sitting properly on orifices.   Knobs turn freely.   The regulator & hose connected to grill is provided by the manufacturer (pre-set for 11.0” water column).   Unit tested and free of leaks.   User informed of gas supply shut off valve loc
                    
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                               FLAME CHARACTERISTICS:  Check for proper burner flame characteristics. Each burner is adjusted prior to shipment; however,  variations in the local gas supply may take subtle necessary adjustments.    Burner flames should be blue and stable.  There should be no excessive noise, or flame lifting. If any of  these conditions exist please call your Dealer. If the flame is yellow, it indicates insufficient air. If the  flame is noisy and tends to lift away from the burner, it indicates too mu
                    
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                                OPERATION INSTRUCTIONS       ! ! !CAUTION ! ! !    1. Clean your grill often.  Failing to do so may cause a grease fire that may damage  the grill.  Please clean your grill frequently.  2. NEVER leave the grill unattended while using.  3. Do not use water to extinguish a grease fire, it may cause body injury. Turn knobs  off and L.P. tank off in case grease fire occurs.  4. Grease fires cannot be put out by closing the lid. Turn off knobs and L.P. tank  IMMEDIATELY if any grease fire occ
                    
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                           USING THE GRILL:  Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat  setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be  necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without  burning the outside. Foods cooked for a long time or basted with a sugary marinade may need a lower  heat setting near the end of the cooking time.    Make sure th
                    
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                                CARE & MAINTENANCE     MAINTENANCE  1.  Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors  and liquids.  2.  Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of  combustion and ventilation air is unobstructed.  3.  Visually check burner flames as following:  a. Remove cooking grids and flame tamers  b. Light burners.  c. Turn knobs from “HI” to “LO”, Check the flame status, the flame in “LO” po
                    
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                              TROUBLE SHOOTING       SPIDER AND INSECT WARNING    Spiders and insects can nest in the burners after storing, these nest can cause fires inside the tube or  beneath the grill. This is very dangerous condition. So always clean the burners before use after storing.     WHEN TO LOOK FOR SPIDERS    Inspect the burners at least once a year or immediately in case any of the following conditions occur:  1. Yellow flame with insects burning smell.  2. Temperature can’t rise.  3. Heats unevenly.  
                    
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                              GRILLING TIPS    1. The doneness of meat, whether rare, medium, or well done, is affected by the thickness to a  large extent.   2. The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature  of the meat when cooking begins, and the degree of doneness desired.  3. Defrost meat in the refrigerator overnight. Don’t use a microwave, this always yields a juicier.  4. Use a spatula instead of tongs or a fork to turn the meat, as a spatula will not puncture 
                    
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                              LIMITED WARRANTY    MODEL NO.: PG-50403SRL    Jackson Grills Inc. warrants the following materials and workmanship to be free of  defects for as long as you own the grill.  This covers the following components:  main stainless steel outer hood, stainless steel cooking grills, stainless steel outer  pedestal system, stainless steel handle, Stainless Steel Burners and Stainless Steel  cross lighters.  Subject to the following conditions: During the first 5 years Jackson  Grills will replace