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TM
                        
                         
INGLENOOK™ 
 MODEL IWZC-02 
ZERO CLEARANCE NON-CAT FIREPLACES 
OWNERS MANUAL 
 
 
© 2006 
 
This manual was written to ensure safe, efficient, and dependable operation of your Country Flame Inglenook high-
efficiency fireplace system.  Please read and understand these instructions and ensure conformance to all local codes 
before installation or operation of this product. 
 
CAUTION:  Do not attempt to modify or alter t
                    
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                          TABLE OF CONTENTS    COUNTRY FLAME LIMITED WARRANTY......................................................................................... 4  FOREWARD ................................................................................................................................................ 6  SAFETY RULES.......................................................................................................................................... 7  WARNOCK HERSEY SAFETY LABEL................
                    
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                        OUTSIDE AIR KIT INSTALLATION ................................................................................................... 29  ELECTRICAL LINE INSTALLATION ................................................................................................. 30  120 VOLTS AC FOR BLOWER  SYSTEM............................................................................................ 30  THE CHIMNEY.................................................................................................
                    
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                            COUNTRY FLAME LIMITED WARRANTY   900 George Street, Marshfield, MO. 65706       Country Flame Technologies warrants to you, the original consumer purchaser, that this product’s stove  body is free from defects in material and workmanship for a period of six years from the original purchase  date, and that the product’s remaining components including electrical parts, are free from defects in  material and workmanship for a period of one year from the original purchase date. In the event the 
                    
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                                                                                                                                                                                           Country Flame Technologies  A Division of American Products, LLC                    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -         WARRANTY INFORMATION              Name ___________________________________________________________________         
                    
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                        FOREWARD    Country Flame Technologies, A Division of American Products, LLC. and its employees would like  to thank you for the purchase of an Inglenook Zero Clearance Fireplace.  All of us at Country Flame  are very proud of this American born, American tested, and American produced product.  Through  this pride and dedication, Country Flame employees wish you and your family a lifetime of happiness  and warmth through the use of this product.     Country Flame also recognizes that no manufact
                    
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                        SAFETY RULES    Warning: An outside air kit must be installed on the Inglenook Fireplace.  Inglenook air  openings are never to be obstructed.  Any obstruction of combustion air openings can  create danger both for the dwelling and the occupants.    Warning: The fireplace must be operated with the doors fully opened or fully closed.  If the unit  is operated with the doors fully opened, the optional fire screen MUST be used.    Warning: When cleaning, all ashes should be placed in an approved me
                    
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                        WARNOCK HERSEY SAFETY LABEL          Version:  7.0  8                                                                                                                                                                                                                                                                                                                                                                                                                                                               
                    
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                        THE INGLENOOK FIREPLACE    INTRODUCTION    The Inglenook hi-tech fireplace is an energy efficient, non-catalytic, heat circulating, closed  combustion system.  As an Inglenook Fireplace owner, you can expect a lifetime of warmth from this  Country Flame product provided it is installed, maintained and operated properly.     Please read, understand, and retain the Inglenook Owners Manual.  Do not destroy the  Owners Manual, as it should be retained for future reference.     It is important that t
                    
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                        INGLENOOK FIREPLACE OPERATION    FUEL    The Inglenook should be fueled with seasoned cordwood.  Hardwoods will provide more energy per  pound of wood consumed because of its superior density when compared to softwood.  If hardwoods  are utilized to fuel your Inglenook, the results will be a longer burning fire that requires less frequent  refueling.  It is recommended that whether hardwood or softwood is used, the moisture content should  not exceed 20%.  Higher moisture content wood will be di
                    
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                        COMBUSTION CONTROL    The Inglenook is not designed to operate with a flue damper.  As is standard practice with hi-tech  high efficiency fireplaces, the Inglenook combustion air damper controls all air entering the firebox.   This combustion air damper allows the owner more precise control of the fire by accurately  controlling the air available for combustion.  The combustion air damper control is located on the  right side of the Inglenook just below the bottom edge of the top grill as shown 
                    
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                                                                     FIGURE 2:  HIGH BURN COMBUSTION AIR DAMPER SETTING    CAUTION must be used when operating the Inglenook Fireplace with the combustion air damper  control wide open.  Only seasoned hardwood should be burnt in this manner.  Burning softwoods,  small dry pieces of construction scraps, trash or paper with the combustion air damper control wide  open will cause a very intense fire to be created.  This intense high temperature fire could  permanently damage
                    
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                        change in the flame pattern.  The flames will be slow and intermittent and may appear dirty if the  wood is too wet i.e., a moisture content of 20% and more.    During the Low Combustion Burn Mode, creosote may accumulate on the glass doors.  Low  combustion burning should only be used after the firebox has been allowed to reach a hot operating  temperature i.e., the air combustion damper has been fully open to produce a hot fire for about an  hour.  Low combustion can be used at night in order 
                    
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                        2. Negative Pressure    As the Inglenook fire burns, the exhaust gases are drafted up and out of the chimney system.  The  Inglenook Fireplace system is “pulling” fresh air from somewhere to keep the fire burning  properly.  The Inglenook’s exhausted draft air has to be replaced via a properly operating outside  air duct system connected to the fireplace.  If not connected properly, the fireplace will draw air  to the firebox from inside the house or the fire will be starved due to a lack of ava
                    
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                                              FIGURE 5:  CHIMNEY INSTALLATION DIMENSIONS    7. Poor Chimney Draft    Perform the following simple test of your chimney draft.  With no fire in the Inglenook firebox  hold a recently lit match (smoke should be trailing from the match) inside the firebox towards the  upper one third of the top of the firebox.  If the draft is proper, you should see the match smoke  being exhausted up through the baffle.  Chimneys installed against an outside wall without  protection may gen
                    
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                        MAINTAINING YOUR INGLENOOK FIREPLACE    CREOSOTE    When wood is burned slowly, it produces tar and other organic vapors which combine with expelled  moisture to form a black deposit called creosote.  Creosote will accumulate on the flue lining and if  left to build up, can create a potential fire hazard within the chimney system.  When ignited, creosote  makes an extremely hot fire.  If the creosote deposit within a chimney system were large then a  resultant chimney fire would burn extremely h
                    
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                          4. Always use a dry chemical fire extinguisher, baking soda or sand to control the fire.  Do not  use water as it may cause a dangerous steam explosion.    5. Inspect outside the house to ensure that sparks and hot embers coming out of the chimney are  not igniting the roof or any adjacent building or property.    6. If a chimney fire ever occurs, DO NOT USE THE INGLENOOK FIREPLACE until both a  qualified chimney sweep and a local Fire Department Inspector reviews the system and  provides writ
                    
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                        DOOR(S) INSTALLATION    The Inglenook doors have been mounted and checked for proper fit at the factory.  If the doors are  removed for any reason, care must be taken in reinstalling the doors to ensure proper alignment and  fit.  Setting the doors is quite simple.  Ensure the doors are in the fully open position and then align  the female portion of the door hinge with the male portion of the fireplace hinge.  Gently lower the  door hinges over the fireplace hinge.  Once proper seating has been
                    
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                        hazardous to use.  Inglenook Fireplace replacement glass can be purchased through one of Country  Flame’s authorized dealers.  DO NOT OPERATE the Inglenook Fireplace with cracked or broken  door glass.  See Figure 8 for securing points for the door glass.                                       FIGURE 8:  DOOR GLASS REPLACEMENT  GLASS CLEANING    The Inglenook Fireplace is designed with an advanced air wash system to extend the time between  required cleaning of door glass.  If the Inglenook Firep
                    
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                        DOOR GASKET REPLACEMENT    Remove the doors from the unit.  Place the doors, face down on a protective surface to ensure no  marring or scratching occurs during gasket replacement.  To replace the Thermoglass ™ knitted rope  and tape gasket, first remove all of the old material and gasket cement.  Use a putty knife or other  sharp instrument to assist in removal.  Use caution to prevent injury when removing old material.  It  is important to ensure the area is totally clean before installing the