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                        ShadowLight XL
Direct Vent Gas Fireplace Insert
Owners Manual
R2
8/06
WARNING:  If the information in this manual is not followed ADVETISSEMENT:  Quinconque ne respect pas à la 
exactly, a fire or explosion may result causing property lettre les instructions dans le présent manuel risque de 
damage, personal injury or loss of life. déclencher un incendie ou une explosion entraíant des 
dommages matérials, des lésions corporelles ou la perte 
Installation and service must be performed by a qualifie
                    
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                        2 WARNING:  If the information in this manual is ADVETISSEMENT:  Quinconque ne respect pas  not followed exactly, a fire or explosion may result à la lettre les instructions dans le présent manuel  causing property damage, personal injury or loss risque de déclencher un incendie ou une explosion  of life. entraíant des dommages matérials, des lésions  corporelles ou la perte de vies humaines.  Installation and service must be performed by a  qualified installer, service agency, or the gas sup- L’i
                    
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                        3 TABLE OF CONTENTS INTRODUCTION ...........................................................4 SPECIFICATIONS  .........................................................5 OPERATION ...................................................................8  How to Light the Fire ................................................9  How to Turn Off the Fire .........................................10 INSTALLATION ........................................................... 11  Clearances .....................
                    
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                        4 Introduction The installation of the ShadowLight XL Fireplace Insert  must conform with local codes, or in the absence of local  codes, with National Fuel Gas Code, ANSI Z233.1 (NFPA  54). Installer l'appareil selon les codes ou règlements  locaux, ou, en l'absence de tels règlements, selon les  Listed Direct Vent Gas Fireplace Heater Codes d'installation CAN/CGA-B149. Radiateur Ventile The ShadowLight XL Fireplace Insert may be installed  Model: ShadowLight XL Gas Fireplace Insert • Homologue
                    
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                        5 Specifications  40” 30” Front View Minimum Opening Size: 29”  Inlet Outlet 14” Top View 13” Side View Front View                                                                                                                                                                                                                                                                                                                                                                                                   
                    
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                        Specifications  6 On-Off- Thermostat  Switch Glass Door Face Bolt Pilot Burner Burner Plate Face Bolt Leveling Bolt Hi-Low Knob Latch Handle Lighting  On-Off-Pilot  Instructions Knob Safety Label Igniter Blower Speed  Switch Leveling Bolt                                                                                                                                                                                                                                                                       
                    
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                        7 Specifications  Air Intake Vent On-Off   Thermostat  Switch On-Off Thermostat  Switch  Connector Leveling Bolt        RATINGS               NATURAL    PROPANE    Input Rating (Btu/hr)(0-2,000 ft)(0-610m)               35,000 BTU   35,000 BTU  Input Rating(Btu/hr)(2000-4500ft)(610-1375m)    34,000 BTU  34,500 BTU    Min. Input Rating (Btu/hr)             21,600 BTU    20,900 BTU    Orifices (DMS)(0-2000 ft)(0-610m)      31   50 Orifices (DMS)(2000-4500ft)(610-1375m)    33   51 Manifold Pressure (i
                    
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                        8 Operation Warning Doors Are Hot While In Operation. Wear Gloves  PILOT and Only Touch Doors On The Handles. Pilot Location Shown Above Door Handles ON-OFF/ Lift bottom grill with index  THERMOSTAT  finger and fold down to  Switch access controls ON OFF THERMOSTAT ● Pull lighting instruction  UP - ON Piezo Igniter  plate out to view text.  MIDDLE - OFF  Button ● Push back in before   Blower Speed DOWN - THERMOSTAT closing grills. Switch                                                            
                    
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                        9 Operation Operation HOW TO LIGHT THE FIRE 1.  STOP!  Read the safety information on the front  cover. 2.  If using the optional thermostat, set thermostat to  High-Low the lowest setting. 3.  Turn off electric power to the appliance. 4.  Turn the ON-OFF/THERMOSTAT switch to the OFF  position. 5.  Push in the gas control knob slightly and turn it  clockwise to “OFF.”  NOTE:  THE KNOB CANNOT  BE TURNED FROM “PILOT” TO “OFF” UNLESS IT  IS PUSHED IN SLIGHTLY.  DO NOT FORCE IT.   6.  Wait five (5) m
                    
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                        10 Operation 15. Set the High-Low Regulator to desired setting: Turn  fully counterclockwise for High and fully clockwise  for Low. NOTE: An odor, resulting from the initial heating of new  materials in your heater, is not unusual during the  first fire, and in most cases will disappear after an  hour or two. HOW TO TURN OFF THE FIRE 1.  If using optional thermostat, set thermostat to the  lowest position. Air Shutter 2.  Turn off the electric power to the appliance. Adjustment 3.  Turn the ON-OFF
                    
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                        11 Only For Qualified Installers Installation Packing List Inside the Insert Box Inside Face Box ShadowLight XL Insert ShadowLight XL Face Log set Right Door Bag of rock wool Left Door Owners Manual Hardware Pack Restrictor Plates                                                                                                                                                                                                                                                                               
                    
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                        Only For Qualified Installers 12 Installation Installation “In the Commonwealth of Massachusetts,  this product must be installed by a licensed  Massachusetts Plumber or Gas Fitter” Due to high temperatures, the ShadowLight XL  Fireplace Insert should be located out of traffic  and away from furniture and draperies. Children and adults should be alerted to the  hazards of high surface temperatures and should  stay away to avoid burns or clothing ignition. Young children should be carefully supervi
                    
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                        13 Only For Qualified Installers Installation Making The Connection The gas inlet is located on the bottom right side  of the fireplace. The inlet fitting is 1/2” male flare fitting  designed for 1/2” stainless flex pipe. This fitting can be  removed to provide 3/8” female pipe thread. A separate gas shut-off valve and a 1/8” N.P.T.  plugged tapping should be installed immediately up- stream of the connection to the appliance. The ShadowLight XL Direct Vent Gas Heater must  be disconnected from the gas
                    
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                        Only For Qualified Installers 14 Installation Converting to Natural Gas Cer equipenent de conversion sera installe par une  “This conversion kit shall be installed by a qualified  agence qualifiee de service conformement aux instruc- service agency in accordance with the manufacturer’s  tions du fabricant et toutes exigencies et codes appli- instructions and all applicable codes and requirements  cables de l’autorises avoir la jurisdiction.  Si l’information  of the authority having jurisdiction.  
                    
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                        15 Only For Qualified Installers Installation Converting to Natural Gas Door Hooks 3 1 Remove air plate by lifting it up about 3 inches and  then out of firebox. Be careful not to damage side  Door Latches brick panels 4 Remove door by pulling latches out as shown and  pulling the bottom of the door out from the unit about  3”. Then lift the door slightly up and off the hooks.  2 Remove the screws mounting the intake air deflector and  lift it from the firebox. Next locate the screw holding the  bur
                    
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                        Only For Qualified Installers 16 Installation 5 Remove three screws to change knob assembly. Install NG knob assembly in place of the LP assembly. Be  sure screws are tight. 6 Place conversion sticker (provided in Kit) on the valve. This  is to permanently mark the valve that it has been converted  to Natural Gas. This label is important in the event that  the valve is ever removed and mixed in with other valves.  Reassemble all components removed during the conversion  process. 7 Mark the proper
                    
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                        17 Specifications  Converting to High Altitude Door Hooks 3 1 Remove air plate by lifting it up about 3 inches and  Door Latches then out of firebox. Be careful not to damage side  brick panels 4 Remove door by pulling latches out as shown and  pulling the bottom of the door out from the unit about  3”. Then lift the door slightly up and off the hooks.  2 Remove the screws mounting the intake air deflector and lift  it from the firebox. Next locate the screw holding the burner  tube to the firebox flo
                    
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                        Only For Qualified Installers 18 Installation Venting Preliminary steps to prepare for the installation of  the ShadowLight XL Fireplace Insert Remove the chimney cap if one exists so that the flue  may be cleaned and the venting installed. Remove any existing hearth accessories such as glass  doors, spark screens, andirons, and grates.  Clean the chimney thoroughly to remove ash, soot,  and any obstructions, and then clean ash, soot, dust,  and debris from the fireplace. The damper must be locked 
                    
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                        19 Only For Qualified Installers Installation A bead of silicone goes  Use Only Approved Venting between the top of  This appliance has been tested and is listed for  the tile liner and the  installation with Simpson Duravent GS and Duraflex  flashing to seal the cap  AL venting components. The warranty will be voided,  to the chimney Flashing and serious fire, health, or other safety hazards may  result from any of the following actions: Tile Liner • Installation of any damaged Simpson Duravent   c
                    
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                        Only For Qualified Installers 20 Installation Venting and Installation 1 3 Feed chimney liners down the chimney and through  Remove the screw, washer and spacer from the  the damper.If the fireplace opening does not allow  center of the rear brick panel. Using one hand,  enough room to connect the flue liners to the stove  gently push out on the side brick /relief door to allow  it is necessary to separate the exhaust/ intake pipe  clearance for removing the rear brick panel.   adapter from the sto