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                        DO NOT 
DISCARD
Owner’s Manual
Installation and Operation
CONSTITUTION
EPA CERTIFIED 
WOODBURNING FIREPLACE
Tested and Portland
O-T L
Oregon USA
Listed by
C US
OMNI-Test Laboratories, Inc.
Model: 
C-40
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and • Leave this manual with 
• Important operating 
follow these instructions party responsible for 
and maintenance 
for safe installation and use and operation.
instructions included.
operation.
 WARNING WARNING
HOT SURFACES!
If the informat
                    
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                        Read this manual before installing or operating this appliance. Please retain this owner’s manual for future references. Congratulations Congratulations on selecting a Heatilator wood burning This	 Owner's	 Manual	 should	 be	 retained	 for	 future	 reference .	 fireplace. The Heatilator fireplace you have selected is We suggest that you keep it with your other important  designed to provide the utmost in safety, reliability, and  documents and product manuals. efficiency. Your new Heatilator wo
                    
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                        TABLE OF CONTENTS Section 8: Finishing Section 1: Listing and Code Approvals A. Hearth Extension. . . . . . . . . . . . . . . . . . . . . . . .38 A.	 Appliance	Certification . . . . . . . . . . . . . . . . . . . .4 B.  Alternate Floor Protection Worksheet . . . . . . . .38 B.	 Mobile	Home	 Approved . . . . . . . . . . . . . . . . . . . .4 C.  Position the Hearth Extension . . . . . . . . . . . . . .41 C.	 Glass	Specifications . . . . . . . . . . . . . . . . . . . . . .5 D.	 Finishing	Material . 
                    
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                        Listing and Code Approvals  1  A.  Appliance Certification 2.	 T h e 	 fi r e p l a c e 	 i s 	 t o 	 b e 	 s e c u r e d 	 t o 	 t h e 	 m o b i l e 	 h o m e 	 s t r u c t u r e .	 	 	 Use	 same	 holes	 that	 attached	 the	 fireplace	 to	 the	 pallet	 to	 secure	 it	 to	 the	 floor	 using	 1/4	 in.	 x	 2	 in.	 (6	 mm	 x	 51	 mm)	 Model: Constitution	EPA	Certified	 lag bolts or equivalent.  Woodburning Fireplace 3. Unit must be grounded with #8 solid copper grounding  Laboratory: OMNI	 T est	La
                    
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                        C.  Glass Specifications WARNING This	 fireplace	 is	 equipped	 with	 5mm	 ceramic	 glass.	 	 Replac e	 glass only with 5mm ceramic glass.  Please contact your  Improper installation, adjustment, alteration, ser- dealer for replacement glass. vice or maintenance can cause injury or property  damage. Refer to the owner’s information manual  provided	with	this	fireplace. 	 F o r 	 a s s i s t a n c e 	 o r 	 a d d i- NOTE:  This installation must conform with local codes. In the  t i o n a l 	 i n
                    
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                        Getting Started  2  •	 U p p e r 	 l e v e l 	 a i r 	 l e a k s : 	 r e c e s s e d 	 l i g h t i n g , 	 a t t i c 	 h a t c h	 A. Design and Installation Considerations opening, duct leaks. CAUTION To minimize the effects of negative air pressure, the follow- Check building codes prior to installation. ing	must	be	considered: •	 I n s t a l l a t i o n 	 M U S T 	 c o m p l y 	 w i t h 	 l o c a l , 	 r e g i o n a l ,	 state and national codes and regulations. • Install the outside air kit. 
                    
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                          Recommended  Recommended  Location  Location  Marginal  Location  Location  Not  Recommended    Location NOT  Recommended  Windward  Leeward  Multi-level Roofs  Figure 7.1 Recommended Chimney Locations November 11, 2008 Page  7 Heatilator • Constitution EPA Fireplace • 480-1091C                                                                                                                                                                                                                           
                    
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                        C. Typical Fireplace System Note:  Junction box should be installed during initial setup                 The	Heatilator	fireplace	system	consists	of	the	following: to avoid major reconstruction. • Fireplace • Firebrick • Chimney termination cap • Chimney system • Hearth extension N O T E : 	 I l l u s t r a t i o n s 	 u s e d 	 t h r o u g h o u t 	 t h e s e 	 i n s t r u c t i o n s	 •	 Outside	air reflect	 “typical	 installations”	 and	 are	 for	 design	 purposes	 only.  Actual installation 
                    
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                        D. Tools and Supplies Needed E. Inspect Fireplace and Components Before beginning the installation be sure the following tools  WARNING and	building	supplies	are	available: Fire Risk Reciprocating saw Framing material Explosion Risk Inspect fireplace and components for  Pliers High temp caulking material damage. Damaged parts may impair safe  Hammer Gloves operation. Phillips screwdriver Framing square •	 Do	NOT 	install	damaged	components. •	 Do	NOT 	install	incomplete	components. Flat blade sc
                    
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                        Framing and Clearances  3  Note: WARNING • Illustrations	and	photos	reflect	typical	installations	and	 Fire Risk are FOR	DESIGN	PURPOSES	ONL Y. Provide adequate clearances. •	 Illustrations/diagrams	are	not	drawn	to	scale. •     Around air openings •	 A c t u a l 	 i n s t a l l a t i o n / a p p e a r a n c e 	 m a y 	 v a r y 	 d u e 	 t o 	 i n d i v i d u a l	 • To combustibles design preference. • For service access. • Hearth	 &	 Home	 T echnologies	 reserves	 the	 right	 to	 alter	 Locate	
                    
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                        1 in. (25 mm) to back of appliance B. Clearances WARNING Fire Risk •	 Comply	with	all	minimum	clearances	to	combustibles	as	specified. •	 Framing	or	finishing	material	used	on	the	front	of,	or	in	front	of,	the	 appliance closer than the minimums listed, must be constructed entirely  of non-combustible materials (i.e., steel studs, concrete board, etc.). Failure	to	comply	may	cause		fire. Storm Collar  Roof Flashing  2 in. (51 mm) min.   2 in. min.  Attic   (51 mm)  Insulation  Shield  (attic)  C
                    
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                        1.  Minimum Clearances to Combustibles WARNING WITHIN ENCLOSURE AREA: Fire Risk Appliance to backwall                      1 in. (25 mm) Appliance to sidewall          1 in. (25 mm) •    Non-combustible mantels installed at a                          Duct boots to framing            0 in. (0 mm) 					reduced	height	may	GET 	EXTREMEL Y 	 	 	 Top standoffs to header            0 in. (0 mm) 					HOT 	during	use	of	the	fireplace. Door	opening	to	sidewall																								22-7/8	in.	(581	mm) • 
                    
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                        Suggestions:  WARNING 1. Insulate chase. Fire Risk 2.	 Finish	 chase	 walls	 with	 dry	 wall	 5/8	 in.	 (16mm)	 T ype	 X	 Do	 not	 apply	 combustible	 finishing	 materials	 face tape. over	any	part	of	the	front	of	this	fireplace. 3.	 All	dimensions	are	to	finished	walls	and	ceilings. • T h e 	 m e t a l 	 fi r e p l a c e 	 f a c e 	 m a y 	 o n l y 	 b e	 covered with noncombustible materials  such as ceramic tile, brick, or stone. • Do not cover or block any cooling air  slots. The decorative 
                    
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                        E. Construct the Chase installed in an insulated false ceiling at the 8 ft.  (2438	 mm)	 level	 above	 the	 fireplace	 assembly .	 A 	 chase	 is	 a	 vertical	 boxlike	 structure	 built	 to	 enclose	 the	 fire- This reduces heat loss through the chase. place	 and/or	 its	 vent	 system.	 V ertical	 chimneys	 that	 run	 on	 the outside of a building must be installed inside a chase. 4) In cold climates, the walls of the chase should  be insulated to the level of the false ceiling as  In cold climat
                    
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                        Installation of Fireplace  4  1. Cut a 6 in. (152 mm) hole in outside wall to accommodate  CAUTION air piping. The outside air is located on top, auxiliary  convection air intake is located on the bottom.  See Figure  Sharp Edges 15.1. • Wear protective gloves  2.	 U s e 	 6 	 i n . 	 ( 1 5 2 	 m m ) 	 m e t a l 	 fl e x 	 o r 	 r i g i d 	 p i p i n g 	(not supplied)  and safety glasses during  t o 	 d i r e c t l y 	 c o n n e c t 	 o u t s i d e 	 a i r 	 t o 	 fi r e p l a c e 	 i n t a k e 
                    
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                        WARNING Fire Risk Asphyxiation Risk Do	not	draw	outside	combustion	air	from: •	 W all,	floor	or	ceiling	cavity . • Enclosed space such as an attic or  garage. • Close proximity to exhaust vents or  chimneys. Fumes or odor may result. Handle Left - Closed Handle Right - Open CAUTION Figure 16.2 Locating the Outside Air Control Risk of Smoke Spillage O u t s i d e 	 a i r 	 i n l e t 	 m u s t 	 b e 	 l o c a t e d 	 t o 	 p r e v e n t 	 b l o c k a g e	 from:  • Leaves 	 •	 Snow/ice 	 •	 Other	d
                    
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                        NO NO NO Garage or Outlet blocked by Attic space combustible snow, leaves, etc. liquids storage NO Outlet placed higher than 3 ft below the termination cap Use only duct materials  specified by manufacturer Figure 17.1 Outside Combustion Air Placement B. Secure the Fireplace • Position the Fireplace WARNING This	 fireplace	 may	 be	 placed	 on	 either	 a	 combustible	 or	 noncombustible	 continuous	 flat	 surface.	 Follow	 the	 in- Fire Risk! structions	 for	 framing	 in	 Section	 3.C.	 Slide	 t
                    
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                        • Level the Fireplace Level	 the	 fireplace	 side-to-side	 and	 front-to-back.	 Shim	 with noncombustible material, such as sheet metal, as  necessary .	 Secure	 the	 fireplace	 (using	 the	 pallet	 mount- ing	 brackets	 located	 on	 either	 side	 of	 the	 fireplace)	 to	 the	 vertical	subfloor . 1	in.	(25mm)	Overlap Pallet	Mounting	 Brackets M e t a l 	 strips 2 in. (51mm) under edge of  Fireplace and Hearth Extension and 2 in.  (51mm) on both side of fireplace opening. Nail or screw metal stri
                    
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                        Chimney Assembly  5  Termination Cap  Chimney must extend  beyond combustible  roof structure  Additional    support for  Maintain minimum  tall chimneys  height of chimney  above roof  Storm Collar  Install roof flashing  Maintain minimum  according to minimum  clearances to   requirements  combustibles as  specified  Offsets/returns  may not exceed  Support straps for offsets/  30° from vertical  returns must be secured  to adequate framing  Ceiling firestops  are required where  chimney passe
                    
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                        A. Chimney Requirements B. Chimney Termination Requirements V ertical	distances	are	measured	from	the	base	of	the	fire- To determine the chimney components needed to complete  place as shown in Figure 20.1. your	particular	installation,	follow	the	steps	below: • Determine the total vertical height of the fireplace  Minimum	overall	straight	height 13 ft 3.96 m installation. This dimension is measured from the base of  Minimum	height	with	single	of fset/ 14.5 ft 4.42 m the	 fireplace	 assembly	 to