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                        18" & 60" EVS TOOLROOM LATHES
MODEL SB1016 - 220V Three Phase
MODEL SB1036 - 440V Three Phase
OWNER'S MANUAL
Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!
© August, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/09                                                                                                                                                                                                                                                       
                    
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                        Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control  it during operation, and how to keep it in good working condition. We assume the reader has a basic  understanding of how to operate this type of machine, but that the reader is not familiar with the  controls and adjustments of this specific model. As with all machinery of this nature, learning the  nuances of operation is a process that happens through training and experience. 
                    
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                        Table of Contents INTRODUCTION .................................................... 3 OPERATION ........................................................31 About These Machines.........................................3 Operation Overview ...........................................31 Foreword ............................................................. 3 Description of Controls & Components ............32 Capabilities ......................................................... 3 Main Power Control 
                    
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                        Power Feed .........................................................54 ELECTRICAL ........................................................91 Power Feed Controls .......................................... 54 Electrical Safety Instructions ...........................91 Threading ........................................................... 56 Wiring Overview ................................................92 Power Feed Lever .............................................. 56 SB1016/36 Component Locat
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 INTRODUCTION INTRODUCTION About These Machines Foreword Features "The screw cutting engine lathe is the oldest and As the name implies, these lathes feature EVS  most important of machine tools and from it all (Electronic Variable Speed) spindle control,  other machine tools have been developed. It was which allows the operator to quickly adjust  the lathe that made possible the building of the the spindle speed. First, within the 18–1800  steambo
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 INTRODUCTION Identification D A B G E L H J C F AD K I AC AB AA M Z N W Y T R V U S X O Q P Figure 1. The 18" x 60" Variable Speed Toolroom Lathe (EVS). A. Control Panel P. Half Nut Lever B. Chuck Guard w/Safety Switch Q. Feed ON/OFF Lever C. Steady Rest w/Ball Bearing Fingers R. Way Oil Pump D. Halogen Work Lamp S. Apron Feed Direction Knob E. Cross Slide Handwheel T. Feed Selection Knob F. Three-Vee Bed and Way System U. Carriage Handwheel w/Safe
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 INTRODUCTION 	   
	  
 	 
 
   
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 SAFETY SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending  on how it is installed and maintained, and the operator's experience, common sense, risk awareness,  working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). The owner of this machinery or equipment is ultimately responsible for its safe use. This  responsibility incl
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 SAFETY 5. Entanglement: Loose clothing, gloves, 11. Chuck Keys or Adjusting Tools: Tools used  neckties, jewelry or long hair may to adjust spindles, chucks, or any moving/ get caught in moving parts, causing rotating parts will become dangerous  entanglement, amputation, crushing, projectiles if left in place when the machine  or strangulation. Reduce this risk by is started. Reduce this risk by developing  removing/securing these items so they t
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 SAFETY Additional Metal Lathe Safety 1.  Clearing Chips: Metal chips can easily cut 7.  Speed Rates: Operating the lathe at the  bare skin—even through a piece of cloth. wrong speed can cause nearby parts to break  Avoid clearing chips by hand or with a rag. or the workpiece to come loose, which will  Use a brush or vacuum to clear metal chips. result in dangerous projectiles that could  cause severe impact injury. Large workpieces  2. Chuck Key S
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 PREPARATION PREPARATION Preparation Overview Things You'll Need The purpose of the preparation section is to help To complete the preparation process, you will  you prepare your machine for operation. The list need the following items: below outlines the basic process. Specific steps  for each of these points will be covered in detail For Lifting and Moving later in this section.   the lathe during lifting and moving.   The typical preparation pro
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 PREPARATION Circuit Information Power Supply  A power supply circuit includes all electrical  equipment between the main breaker box or fuse  Requirements panel in your building and the incoming power  connections inside the machine. This circuit must  Availability be safely sized to handle the full-load current  Before installing the machine, consider the  that may be drawn from the machine for an  availability and proximity of the required power
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 PREPARATION Circuit Requirements for 220V Correcting Phase Polarity  (Model SB1016) (Yaskawa Drive) This sub-section is only provided for  This machine is prewired to operate on a 220V  troubleshooting by a qualified electrician. If  power supply circuit that has a verified ground  you discover during the test run that the lathe  and meets the following requirements: will not operate, or that one or more motors run  Nominal Voltage ................
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 PREPARATION — If one or more pump motors do not pump  or rotate in the incorrect direction, locate  Variable Frequency Master Power  the master power switch on the lathe,  Drive (Figure 3) Switch (Figure 4)  and swap any two of the L1, L2, or L3  incoming power leads shown in Figure 4. L1 L2 L3 Hot Swap any L1 3 1 5 L2 Hot Two of MASTER  POWER SWITCH L3 These Wires Hot DISCONNECT 2 6 4 SWITCH Ground L1 L2 L3 (as recommended ) Figure 4. Machine inc
                    
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                        For Machines Mfg. Since 7/09 Model SB1016/SB1036 PREPARATION Unpacking A C This item was carefully packaged to prevent  B damage during transport. If you discover any  damage, please immediately call Customer  Service at (360) 734-1540 for advice. You may  need to file a freight claim, so save the containers  F and all packing materials for possible inspection  E D by the carrier or its agent. G Inventory Main Inventory 1: (Figure 6) Qty A. Steady Rest Assembly ..................................