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PRODUCT GUIDE
MODEL 463222209
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Br
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1. Shut off gas to the appliance. Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts Diag
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear and
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Sideburner Match Lighting WARNING 1. Turn all burner control valves to the OFF position. Turn controls and gas source or tank OFF when not 2. Open the sideburner lid. in use. Turn ON gas at LP cylinder. 3.Place lit match near burner. 4.Turn sideburner knob to the HI CAUTION position, Be sure burner lights and stays lit. If ignition does NOT occur in 5 seconds, turn the WARNING: Top cover must be open when sideburner(s) burner controls OFF, wait 5 minutes and repeat the is in operation. lightin
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•Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water CAUTION and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. SPIDER ALERT! • Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles
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We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner venturi tube several times. (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner venturi tube several times. (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make s
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Grill Halogen Light 2. 1. LIGHT OPERATION INSTRUCTIONS 3. ON ON 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension OFF OFF cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. Light plug WARNING Extension cord, for out door use Keep any electrical supply cord away from any heated surface. Use the shortest length extension cord required. Do not connect 2 or more extension cords togeth
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Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3. Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “ON” position. IM
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 2 LOCKING CASTER RR 1 LEFT SIDE SHELF, SIDEBURNER B 2 FIXED CASTER UPPER FASCIA (SKIRT), F/ LEFT SS 1 C 1 BOTTOM SHELF SHELF D 2 DOOR MAGNET ASSEMBLY LOWER FASCIA W/ ART, F/ LEFT TT 1 E 1 LEFT SIDE CART PANEL SIDE SHELF UU 1 DRIP PAN, F/ SIDE BURNER F 1 RIGHT SIDE CART PANEL VV 1 LID, F/ SIDE BURNER G 1 LOWER BACK CART PANEL WW 1 CART UPPER BACK PANEL H 1 12 VOLT ADAPTER XX 1 DEBRIS COLLECTOR PANEL I 1 GROMMET, F/ HOSE, SMALL YY 1 SIDEBURNER
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PARTS DIAGRAM MM EE JJ HH GG DD OOO NNN KK KK LLL KKK II LL R N V S S S FF K M W VV OO PP UU Q H P L BB RR QQQ Y WW O CC QQ X MMM SS T U TT Z YY AA BB CCC NN III XX ZZ D CC I E F GGG EEE EEE J JJJ HHH PPP AAA FFF A G BBB DDD A B B D C 15
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ASSEMBLY Screw in the two locking casters at the rear of the bottom shelf and the two fixed casters at the front, and tighten 1 with the caster wrench provided. Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 2 1/4-20x1/2” screws, 7mm lock washers per panel. 7mm lock washer 1/4-20x1/2” screw IMPORTANT: Panel with hole must Qty.6 Qty.6 be on left side of bottom shelf. 1/4-20x1/2” screw 7mm lock washer Left side panel (with hole) Make sure side panels are p
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Lower back panel Attach light adapter to back panel using four #8-32x3/8” screws, 4mm lock washers, 4mm flat washers and #8 nuts, 3 shown A. Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws and 7mm lock washers each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw and 7mm lock washer, shown B. 7mm #8-32x3/8” screw 1/4-20x1/2” screw B 1/4-20x1/2” lock washer Qty.4 Qty.5 screw 4
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Control Panel Front Brace Insert front brace under control panel and between cart side panels. 5 Secure using two 1/4-20x1½” screws, 7mm lock washers on each side. 7mm Lock washer Qty.4 1/4-20x1½” screw Qty.4 7mm Lock 1/4-20x1½” Washer Screw Remove the two screws and washers that are attached on right side of firebox front, shown A. Insert flange on right side shelf into side shelf brackets on side of firebox, shown B. 6 Attach right side shelf front using the two screws and washers which were
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Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. 7 Remove the three screws and washers that are attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C. Attach front of side shelf using the three screws and washers which were removed from left side of firebox front, shown D. screw and , 7mm Attach rear of shelf using one lock washe
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Attach debris collector panel to upper back panel using four #10x3/8” screws, 5mm flat washers, 5mm lock washers, 8 and #10 nuts, shown A. On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw and 7mm lock washer on each side. In upper holes, use one 1/4-20x1½” screw and 7mm lock washer on each side, shown B. on the cart, secure upper back panel to lower back panel using one 1/4-20x1/2” scr
