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PRODUCT GUIDE
MODEL 463271309
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-430-7870.
Griddle for Outdoor Stovetop
sold separately.
Visit www.charbroil.com
to purchase.
Estimated assembly time: 30-45 minutes
The following are trademarks registered by W.C.
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2. Extinguish any open flame. 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf, resulting in failure California to cause cancer, birth defects, and other reproductive harm. of grill cart 2. This product contains chemicals, including lead components. and lead compounds, known to the State of California to cause cancer, birth defects or oth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •LP cylinders must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burner c
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS INSIDE BURNER TUBE easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook throug
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 BOTTOM SHELF RR 1 LEFT DOOR, NO HANDLE B 1 TANK SCREW, F/ BOTTOM SHELF SS 2 DOOR HANDLE C 2 CASTER, LOCKING TT 1 RIGHT DOOR, NO HANDLE D 2 CASTER, FIXED UU 4 FLAME TAMER E 1 CART LEFT SIDE PANEL VV 4 COOKING GRATE F 1 GROMMET, F/ REGULATOR HOLE WW 1 GRATE, F/ SB G 1 CART RIGHT SIDE PANEL XX 1 WARMING RACK H 1 CART LOWER BACK PANEL YY 1 GREASE TRAY I 1 FRONT BRACE ZZ 1 TANK EXCLUSION, WIRE FRAME J 1 HEAT SHIELD, F/ TANK AAA 1 HINGE ASSY,
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PARTS DIAGRAM QQ MM LL OO OO AAA FF PP NN XX YY L GG V V BBB UU J K O Q WW P II HH M JJ EE N KK CC AA DD S Y T Z Y X Z SS BB SS R TT I W RR G V H U F A E C ZZ C D D B 12
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Front ASSEMBLY casters at the front. and the two fixed Attach the two locking casters at the rear of the bottom shelf 1 Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Bottom shelf Rear Attach side panels to bottom shelf using three 2 1/4-20x1/2” screw 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must 7mm lock washer Be on left side of bottom shelf. 7mm flat washer Left side panel (with large hole)
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Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure 3 lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. 1/4-20x1/2” screw 7mm lock washer 7mm flat washer Lower back panel A This step requires two people 4 to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side
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On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, 5 using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. Upper back panel 7mm flat 1/4-20x1½” 7mm lock washer screw washer Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. 6 Attach rear of shelf using one 1/4-20x3/4”
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Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox, shown A. 7 Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer,7mm lock washer and 1/4”nut in upper hole; and using 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using two 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4”nuts, and one #8x3/8” self-tapping screw with large washer, shown C/D/E. Now you may fully tig
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Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 8 facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. Front brace 7mm flat 1/4-20x1½” washer 7mm lock screw washer First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position si
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Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on 10 8a shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown C. B sideburner drip pan A sideburner burner Wing nut C sideburner drip pan electrode ignitor wire Place sideburner lid onto left shelf and align holes in back of lid
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. Place sideburner grate onto sidebruner shelf. 12 B Sideburner grate Inside of cart, insert rear heat shield tabs(without holes) into three slots between upper and lower back panels, shown A. 13 Attach shield tabs self-tapping screws. under front brace with three #8x3/8” Then insert left and right grease tray rails into slots beneath grease tray opening in rear upper panel. Attach rails to brace with two #8x3/8” self-tapping screws, shown B. Some components not shown for illustration purpo
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Inside of cart, insert end of tank wire (without hole) into back of lower back panel. Attach other end to bottom of 14 front brace with a #8x3/8” self-tapping screw. Front brace #8x3/8” self-tapping screw Tank wire end of tank wire Inside of cart, insert tank exclusion wire ends into lower back panel. Attach front right side of wire shelf to the right side 15 panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer, shown A. Leg attaches to bottom shelf with screw, one #8-32x
