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STUDER INNOTEC XP-COMPACT
User and installer Manual
Combi Inverter, Battery charger
and Transfersystem
XP-COMPACT XPC 1400-12
XP-COMPACT XPC 2200-24
XP-COMPACT XPC 2200-48
Remote control RCC-01
Temperature sensor CT-35
Solar charge controller XPCxxxx-S
AC cable cover CFC-01
IP-23 top cover C-IP23
STUDER INNOTEC TEL: ++41 (0)27 205 60 80
Rue des Casernes 57 FAX: ++41 (0)27 205 60 88
CH-1950 SION
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STUDER Innotec XP-COMPACT Summary 1 General Information .................................................................................................................3 1.1 OPERATING INSTRUCTIONS ................................................................................................................................3 1.2 QUALITY AND WARRANTY.............................................................................................................
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STUDER Innotec XP-COMPACT 4.8.3 Delayed mode of the Transfer System.........................................................................................................15 4.9 THE SOLAR CHARGE CONTROLLER (OPTION)....................................................................................................15 4.10 THE MULTIFUNCTIONAL CONTACT..................................................................................................................
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STUDER Innotec XP-COMPACT 1 General Information 1.1 Operating instructions This manual is a part of the delivery package of every XP-COMPACT inverter-charger. It serves as guidelines for safe and efficient operation of XP-COMPACT. The instructions are only valid for use with the following appliances and options: - XP-COMPACT XPC 1400-12 - XP-COMPACT XPC 2200-24 - XP-COMPACT XPC 2200-48 - Temperature sensor CT-35 - Remote control RCC-01 - Solar ch
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STUDER Innotec XP-COMPACT 1.5 Precautions This manual must be readily available for the user at all times. The user must be familiar with the precautions and safety aspects. During operation of XP-COMPACT, high voltages are generated at the connections and inside of the appliance which could be deadly fatal. Work on the appliance and on the installation should only be carried out by qualified and trained personnel. The whole installation connected with th
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STUDER Innotec XP-COMPACT 2 Introduction The XP-COMPACT is a sine wave inverter with integrated battery charger and solar charge con- troller with many additional functions, it has been developed to be used as stand-alone (no grid feeding) AC provider, or as continuous / break-free current supply provider (UPS). 2.1 Principle schematic AC IN AC OUT L L 100nF 2,2nF AC input line 2,2nF PE PE grid or genset 2n2nF AC output line 2n2nF N N 2x2,7M Ω 2x2,7M Ω AUX
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STUDER Innotec XP-COMPACT 2.2.3 The battery charger The built-in battery charger is so designed that it can charge the battery quickly and fully. A micro- processor controlled, 3 to 4 Step charging process ensures the optimum charging of the batteries. The desired charging current can be set continuously from 0 to maximum, according with particular technical specification (chap.6). The battery charger is meant for the lead-acid and lead-gel batter- ies. Thank
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STUDER Innotec XP-COMPACT 2.3.3 Connection in parallel and in serie 12V 12V 12V 12V 24V 3 Mounting and installing 3.1 Installation place The location of the XP-COMPACT must be chosen by the following criteria: - Protection against unauthorized handling - Dry dust free room, no condensation - Never install directly over the battery and never in a cabinet together with the batteries - Keep ventilation holes free. The ventilation of XP-COMPACT is designed
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STUDER Innotec XP-COMPACT Connecting must be done by qualified staff. Material such as cable, connectors and distribution boxes, fuses etc. used in the installation must comply with the respective valid low-voltage installa- tion rules and regulations. 3.4.2 Protection cover for the terminals con- nections The protection cover is available in option (Order ref. CFC-01) and avoids to do wrong hazardous contact on the terminals 230Vac. It is mounted with s
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STUDER Innotec XP-COMPACT 3.6 Cabling/wiring Connecting of the XP-COMPACT is a very important step in the installation. You must take care that all connecting work is carried out in a clean and correct manner and that under no circum- stance a cable is connected to a wrong terminal. Connecting of the XP-COMPACT must be carried out in the following order. In case of dismantling this order must be reversed. 3.6.1 Pre-installation settings Before you start w
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STUDER Innotec XP-COMPACT XPC 1400-12 17-25V/30A, XPC 2200-24 34 – 45V/30A, XPC 2200-48 68 – 90V/20A. 3.6.6 Connection to Auxiliary Contact On these three terminals is a potential free change-over contact. The maximal permitted current and voltage for this is 16A/250Vac. The LED 5 “Contact active” shows the position of them: alight means active and off means non-active. The schematic view of the connections on the front shows the relay in the non-active mod
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STUDER Innotec XP-COMPACT 4.2 Display and control parameters on remote control panel (optional) INVERTER - CHARGER COMPACT TRANSFER 1 8 A % 100 160 AC IN AC OUT 90 160 2 9 7 80 130 CHARGER INVERTER 70 100 RESET SOLAR CHARGE 60 80 20 ALARM 3 (Select) 50 60 40 40 10 Over Temp. EQUALIZE 14 30 20 Overload 11 20 10 4 Program 15 Battery 10 5 12 Low/High 5 Contact active 16 OFF 6 Contact manual 13 17 25 18 ON/OFF AUXILIARY CONTACT (Program) (Change status) 21 19
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STUDER Innotec XP-COMPACT wiring of the installation 12 Batt. Low/High Battery voltage is too low Battery voltage is too high 13 OFF XP-COMPACT is turned off. Turn- XP-COMPACT is for the time be- ing it back on is only possible ing turned off. Turning it back on manually. will follow automatically! 14 Battery Charger and/or Solar Charge Controller are doing an equalization cycle 15-18* Charge condition of Battery LED 15 – Absorption time is run- ning
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STUDER Innotec XP-COMPACT 4.6.3 Overheating (Over Temp) If the Inverter has been overloaded for a long time or it has been working in a too high surrounding temperatures, it will switch off. The LED 13 „OFF“ blinks. After cooling down, the inverter switches back on automatically. One minute before the inverter switches off for too high temperature it gives out an acoustic alarm signal. The Auxiliary Contact programmed in factory to detect the high tem- perat
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STUDER Innotec XP-COMPACT 4.7.2 Equalization charging Before you program the XP-COMPACT for Equalization-charge you must check with your supplier that the batteries are suitable for this process. Equalization is recommended for the lead-acid batteries in order to mix well the electrolyte fluid and to clean the lead plates. Equalization mode should never be used when using Gel-Batteries If the XP-COMPACT is operating with a lead-acid battery, which is sui
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STUDER Innotec XP-COMPACT the transfer contact is active, then you have at the output AC OUT the same voltage as that at the input. This voltage can not be modified by the XP-COMPACT! 4.8.1 Set the transfer voltage threshold The voltage threshold of the transfer is factory settled at 200Vac. This value is acceptable in most application. However, this value can be adjusted fro 150 to 230Vac if necessary. To proceed to the adjustment of this level, insert a s
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STUDER Innotec XP-COMPACT 4.10 The Multifunctional Contact In the XP-COMPACT there is a built-in power relay. The potential-free change-over contact (NO – NC) of this power relay is connected to the screw terminal AUX CONTACT. Maximum Contact load: 230Vac /12Vdc/24Vdc/16Amp 60Vdc/3 Amp. ! The contact is activated when the XP-COMPACT is halted or by a fault condition, or by a normal manual stop done by pushing
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STUDER Innotec XP-COMPACT 5.3 Battery Condition Built-in microprocessor calculates the actual state of charge of the battery and displays it on LED 15 – 18. The LED 14 is lit when the system is carrying out a charge cycle with equalization. The voltage levels and charge characteristics can be changed through Programming. The instruc- tion for programming of battery levels is in the section „Programming” 5.4 Fault indicator 5.4.1 Overtemp. (10) For the tim
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STUDER Innotec XP-COMPACT 6.1 Standard setting The XP-COMPACT (except for 60Hz versions) is equipped with a Flash processor fitted out with EEPROM Memory, which means that even when it is disconnected from the battery, the parame- ters that were programmed for the application remain after a new connection to the battery. It is possible to reinitialize (RESET) the XP-COMPACT by pressing simultaneously on the three push buttons 19/20/21 during at least 2 sec
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STUDER Innotec XP-COMPACT RESET 20 ALARM These four red LED show the function set: (Select) Low voltage LED 13 Float charge LED 12 Over Temp. 10 14 Absorption (End of charge) LED11 11 Overload Equalization LED 10 15 Absorptions Time LED 10/11/12/13 Battery 12 Low/High 16 OFF 13 With the Push Button 19 (Change status) set the 17 desired parameter (voltage or the time) to modify 18 (LED 14/15/16/17/18). Push Button 19 (Change ON/OFF status) t
