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RZ 100
Installation Instructions:
TO AVOID CONFUSION DURING INSTALLATION
follow steps 1 through 5 listed below
Step 1. Remove pages 2 through 7 from book
Step 2. Remove your router install pages
Step 3. Return extra pages to box
Step 4. For smoothest plunging action purchase
STP® before installation. SEE PAGE 2
Step 5. See page 3 for parts diagram
Router Install Pages
Craftsman 27505-27506-27510-27511 -- ( 8-9-10 )
De Walt DW 625 & ELU 3337- 3338-3339 -- ( 11-12-13 )
De Wa
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Page 1 METRIC EQUIVILANTS FOR INTERNATIONAL CUSTOMERS Note: The following metric drill bit or wrench sizes may be substituted for all operations other than drilling hole for #30 Dust Cover Insert. 1/8” = 0.125" 3.20mm = 0.126" 3/32" = 0.093 2.4mm = 0.094 5/32" = 0.156" no metric equivilant, this hole must be drilled to 5/32" 7/32" = 0.218" 5.5mm = 0.216" 5/16" = 0.312" 8.0mm = 0.315 21/64" = 0.328" 8.3mm = 0.326" or 8.5mm =
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Page 2 READ THIS PAGE BEFORE INSTALLATION FULL SIZE PARTS DIAGRAM ON BACK OF THIS PAGE ( PAGE 3 ) 1. Remove Pages From Book Before installation please remove the pages required for your router from this book. Failure to due so can result in referring to the wrong page, confusion and damaged parts! 2. Installation The Router Raizer is designed to make the plunge router easy and enjoyable to adjust . It may appear to be complex and 1 difficult to install, but the plunge router is an easy tool to
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Page 3 © 2000-2005 Router Technologies All Rights Reserved To avoid confusion during installation remove this page and router being installed pages, return others to box. Parts Shown Full Size RZ 100 Parts Diagram Note; Actual mainshaft length 12 1/4" #1 Mainshaft #2 Long Green Drive Pin #4 Green Rollpins #5 Red Rollpins #6 Yellow Rollpins #9 Red Nylon #10 Black Nylon #11 Blue Nylon #12 Green Nylon #7 Brass Washer #8 White Nylon Bushing Bushing Bushing Bushing Flanged B
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Page 4 Using the #46 Locating Pin Use this pin to simplify locating the Router Raizer access hole required through the original subbase or router table. Locating Hole in Original Subbase Original Subbase or Router Table Using fig 1 support router upside down on bench and place locating pin into bottom of #1 mainshaft head. Secure subbase to router base gently tightening screws. Using a hammer gently tap the subbase over the pin. Remove subbase and drill hole on center punch mark
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Page 5 Preparing and Drilling Router Table Top Method #2 (A ) and ( B ) NOTE: All installations require a 1/2" diameter hole drilled through the top of your router table top or insert plate to accept the #30 dust cover insert shown bottom of page. If metod #1 drilling pocket is not possible, a spacer must be placed between the router and table top providing space for #1 mainshaft rotation. METHOD #2 ( A ) Black Rubber spacer Some table tops and steel insert plates do not allow cu
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Page 6 Using Paper Drilling Template Router table fence reference line 1. Place paper template lettering up onto top side of router table or inset plate. 2. Router table fence reference line. Setting this line parallel with the back edge of the router table or insert plate positions the router so the Router Raizer access hole will be drilled out in front of the fence. 3. Center cross hairs. Accurately center this point in the hole of the router table or insert plate, using a pencil
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Page 7 Router Raizer Use Instructions Caution: Always make sure router switch is in the off position, and tool is disconnected from power source when performing maintenance or making any adjustments to either the router or height adjustments to avoid accidental starting of tool which may result in personal injury. Insert Plate Using in a Router Table fig 1 #29 Speed Wrench Dust Cover Insert and Dust Cover The dust cover insert and dust cover allow easy adjustment access to the Router Raizer ma
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Page 26 NOTE: Check Off Each Step When Done Makita 3612 Series Router Raizer Parts Required: ( see page 1) #1, #2, #4, #7, #11, #12, #13, #14, ( three #15 ) #16, #18, #19, #21, #22, #23, #24, #25, #26, #27, #28, #29, ( #30, #31, #46 for router table installation ). 1. Cut #1 mainshaft to 10, 1/8" overall length and debur cut end. Set aside to install later. fig 1 Height Knob Height Rod Preparing Motor Housing Hammer fig 2 Height Rod Wood Block 1. Using ( fig 1 ) plunge router down and engage p
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Page 27 Makita 3612 6. Select #1 mainshaft, #7 brass washer, #13 hollow spring guide #14, 3/16"steel washer, #15 one retainer, Series #29 speed wrench. Cut #1 mainshaft to 10 1/8" overall length, and debur cut end. Using ( fig 7 ) Grease both sides of #7 brass washer with included red grease. Slide #7 down #1 mainshaft. From bottom of base slide #1mainshaft through #12 green bushing. Place base upright. Drop ( #14 ) 3/16" washer down #1 main- fig 8
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Page 28 Makita 3612 C/ 3612 BR Refer to pages 4,5,6, before using template NOTE: This router requires a 3/4" pocket or use of 8" X 8" black rubber spacer for router table installation. Pages 4,5,6. Router table fence reference line router mounting holes Additional Templates Available on Website Router Raizer Access Hole Drill .500" hole Router Raizer Access Hole through router 3/4" reference circle for drilling the table insert plate routers original subbase only. Table install #30 dust cover i
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Page 29 Makita 3612 B © 2000-2005 Router Technologies All Rights Reserved Note: Cross lines for locating and drilling holes are accurate. The illustration of subbase may vary slightly in size and design, but is accurate enough for cutting the rubber spacer if required. NOTE: This router requires a 3/4" pocket or use of 8" X 8" black rubber spacer for router table installation. Pages 4,5,6. Router table fence reference line Router mounting holes Router Raizer Access Hole
