Summary of the content on the page No. 1
MODEL G0442/G0601
5 HP CYCLONE DUST
COLLECTOR
OWNER'S Ma NUa L
Copyright © A pri L, 2010 By g rizz Ly industri AL, in C., r evised septe MBer , 2010 (ts )
Wa RNiNG: NO PORTiON Of THiS Ma NUa L MaY bE REPRODUCED iN a NY SHa PE
OR fORM WiTHOUT THE WRiTTEN a PPROva L Of G Rizz LY iNDUSTRia L, iNC.
For Mode Ls MAnu FACtured sin Ce 8/10 #ts 12622 printed in tA iWAn
Summary of the content on the page No. 2
This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage
Summary of the content on the page No. 3
Table of Contents iNTRODUCTiON SECTiON 4: SYSTEM DESiGN Manual Accuracy ........................................... 2 general ........................................................ 33 Contact info.................................................... 2 ducting Materials ......................................... 33 Machine description ...................................... 2 designing ducting system ........................... 35 identification ...................................................
Summary of the content on the page No. 4
iNTRODUCTiON Manual a ccuracy Contact info We are proud to offer this manual with your new We stand behind our machines. If you have any machine! We've made every effort to be exact service questions, parts requests or general ques- with the instructions, specifications, drawings, tions about the machine, please call or write us at and photographs of the machine we used when the location listed below. writing this manual. However, sometimes we still make an occasional mistake. Grizzly Industr
Summary of the content on the page No. 5
identification Motor outlet hose Blower Assembly noise Muffler inlet port Cyclone Canister Assembly Filter Assembly Control Box Canister Collection Bag vacuum hose Collection drum w/Casters figure 1. identification (Model g0442 shown). To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. -3- Model g 0442/g 0601 (Mfg since 8/10)
Summary of the content on the page No. 6
G0442 Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0442 5 HP CYCLONE DUST COLLECTOR Product Dimensions: Weight.............................................................................................................................................................. 517 lbs. Length/Width/Height...............................................................................................................5
Summary of the content on the page No. 7
Main Specifications: Operation Air Suction Cap........................................................................................................... 2184 CFM @ 1.9 in. S.P. Max Static Pressure................................................................................................................................ 14.0 in. Main Inlet Size............................................................................................................................................10 in. Can
Summary of the content on the page No. 8
g 0442 performance Curve 31¾" Performance Curve 31¾" 2500 2184 2250 ø8" ø8" 2000 1750 31¾" ø8" ø8" 1500 31¾" 57" 1250 1000 57" 750 500 ø8" 250 ø8" 0 63" 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 CfM STaTiC PRESSURE (inch/H2O) 63" 5 HP GRizzLY DUST COLLECTOR PERfORMaNCE RESULTS ø10" ø8" Max CfM Max SP HP volts inlet impeller 2184 14.0 5 hp 220v 10" 16" ø10" ø8" ø8" restrictor plate dia dia dia. dia. dia. dia. dia. dia. dia. (inch) 10" 9" 8" 7" 6" 5" 4" 3" 2" ø8" static p
Summary of the content on the page No. 9
G0601 Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0601 5 HP 3-PHASE CYCLONE DUST COLLECTOR Product Dimensions: Weight.............................................................................................................................................................. 517 lbs. Length/Width/Height........................................................................................................
Summary of the content on the page No. 10
Main Specifications: Operation Air Suction Cap............................................................................................................ 2184 CFM @1.9 in. S.P. Max Static Pressure................................................................................................................................ 14.0 in. Main Inlet Size............................................................................................................................................10 in. Can
Summary of the content on the page No. 11
g 0601 performance Curve 31¾" Performance Curve 2500 2184 2250 2000 ø8" ø8" 1750 31¾" 1500 1250 57" 1000 750 500 ø8" 250 0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 63" CfM STaTiC PRESSURE (inch/H2O) 5 HP GRizzLY DUST COLLECTOR PERfORMaNCE RESULTS Max CfM Max SP HP volts inlet impeller ø10" ø8" 2184 14.0 5 hp 220v 10" 16" ø8" restrictor plate dia dia dia. dia. dia. dia. dia. dia. dia. (inch) 10" 9" 8" 7" 6" 5" 4" 3" 2" static pressure 1.9 2.1 3.0 4.6 7.0 9.8 12.1 13.2 1
Summary of the content on the page No. 12
SECTiON 1: Saf ETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indic
Summary of the content on the page No. 13
DISCONNECTING POWER SUPPLY. Always dis- FORCING MACHINERY. Do not force machine. connect machine from power supply before ser- It will do the job safer and better at the rate for vicing, adjusting, or changing cutting tools (bits, which it was designed. blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpect- GUARDS & COVERS. Guards and covers can ed or unintentional start. protect you fr
Summary of the content on the page No. 14
a dditional Safety instructions for Dust Collectors av OiDiNG fi RES. d o not allow steel particles Ma CHiNE USE. t his machine is intended to to strike the impeller—this may produce a only collect wood dust and chips from wood- spark. s parks can smolder in the wood dust for working machines. d o not use this dust collec- a long time before the fire or flame is detected. tor as a vacuum or with machines producing if you accidentally collect metal during opera- dust/chips from metal, asbe
Summary of the content on the page No. 15
SECTiON 2: POWER SUPPLY availability Circuit Requirements Before installing the machine, consider the avail- A power supply circuit includes all electrical equip- ability and proximity of the required power supply ment between the main breaker box or fuse panel circuit. If an existing circuit does not meet the in your building and the incoming power connec- requirements for this machine, a new circuit must tions at the machine. This circuit must be sized to be installed. To minimize the risk o
Summary of the content on the page No. 16
G0601 Circuit Requirements for Grounding & Plug Requirements 220v f or Model G0442 220v operation: t he rec- ommended plug specified for the Model g 0442 t he Model g 0601 is prewired to operate on a under Circuit Requirements has a grounding 220v power supply circuit that has a verified prong that must be connected to the equipment- ground and meets the following requirements: grounding wire of the power cord. t he plug must only be inserted into a matching receptacle Nominal voltage ....
Summary of the content on the page No. 17
f or Model G0601 220v operation: t he rec- Extension Cords (220v Only) ommended plug specified for the Model g 0601 We do not recommend using an extension cord under Circuit Requirements has a grounding with this machine. If you must use an extension prong that must be connected to the equipment- cord, only use it if absolutely necessary and only grounding wire of the power cord. t he plug must on a temporary basis. only be inserted into a matching receptacle (outlet) that is properly ins
Summary of the content on the page No. 18
3. d isconnect these eight wires, then replace G0601 440v Conversion the 220v control box with the 440 v control t he Model g 0601 can be converted for 440v box. operation. t his conversion job consists of dis- connecting the machine from the power source, 4. r econnect the wires as recorded in Step 2. replacing the control box assembly, and rewiring the motor for 440v operation. 5. r ewire the motor as shown inside the motor junction cover. t he necessary control box (part p0601003-1) f
Summary of the content on the page No. 19
3. secure the control box cover, then re-connect Correcting Phase Polarity (G0601 the machine to power. Only) t his subsection is only provided for troubleshoot- 4. perform Step 10 of the test run on Page 32 ing. if you discover during the test run that the to confirm that the power connections are machine will not operate, or that the impeller spins correct. backward, the power connections may be wired out-of-phase. Without the proper test equipment —i f the motor and impeller are still
Summary of the content on the page No. 20
SECTiON 3: SETUP Needed for Setup This machine presents serious injury hazards t he following are needed to complete the setup to untrained users. Read process, but are not included with the machine. through this entire manu- al to become familiar with Description Qty the controls and opera- • safety g lasses ........................................... 1 tions before starting the • Forklift ......................................................... 1 machine! • Additional people ...........
