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ASSEMBLY GUIDE
436 INCH² 2-BURNER
Customer Service: 1-800-382-2637
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or death,
or damage to property.
WARNING
1. Do not store or use gasoline or other
flammable vapors and liquids in the vi
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2 www.ducane.com Important Assembly This grill head is designed NOTE: Your model may differ from those in the assembly photos. to be mounted only on a ® Ducane base cabinet kit. DO ____________________________________________________________________ NOT attempt to mount on any CAUTION: Although we make every effort to ensure that the assembly process other type of base cabinet or is as easy and as safe as possible, it is inherent with fabricated steel parts in any other manner. that co
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1-800-DUCANES 3 4. With the hood open, remove the hairpin clips from the hinge clevis pins (a). Close the hood and slide clevis pins from hood hinges (b). Lift the hood from the burner box and place it on a nonabrasive surface. 4. (a) 4. (b) 5. Using the hex head screws and split lockwashers from the hardware bag, attach the two hood knobs to the outside of the grill hood in the locations shown. Tighten screws from inside rather than turning the knob, to avoid scratching paint. 5. ® 6. Re
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4 www.ducane.com 7. Attach the burner box to the base cabinet using the four (4) 1/4x20x1 " pointed screws and the four (4) 1/4 " teflon washers from the base cabinet kit (a). The screws with the washers directly underneath go through the four holes in the bottom of the burner box and engage in the caged nuts in the top of the base cabinet (b). Engage all four screws before tightening any of the four (c). In order to get the screws in the mounting holes of some grill models, it may be neces
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1-800-DUCANES 5 8. Before retightening the burner locking screw (a, b, c), be sure the burners are correctly engaged over their respective orifices. This can be done by removing the control box or by viewing the burner/orifice engagement from beneath the control box (d). Burner Locking Screws 8. (b) 8. (a) Burner Locking Screws 8. (c) 8. (d) ____________________________________________________________________ WARNING: FAILURE TO CHECK PROPER BURNER ORIFICE ENGAGEMENTS COULD LEAD TO A HAZ
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6 www.ducane.com Important WHEN CONNECTING OR REPLACING ANY GAS PIPE 9. FOR NATURAL AND SYSTEM LP GRILLS. Install the Natural Gas (or FITTINGS, ALL JOINTS MUST System LP) regulator/hose assembly on to the grills manifold supply pipe. To BE SEALED WITH A JOINT make the connection, pull back the outer sleeve of the socket connector, (at COMPOUND (PIPE DOPE) the end of the regulator/hose assembly), and insert all the way the male plug THAT IS RESISTANT TO THE connection, (on the grills
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1-800-DUCANES 7 10. (c) 10. (d) 10. (e) ____________________________________________________________________ WARNING: FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY COULD CAUSE THE SHELF TO LOOSEN AND FALL, CAUSING BODILY HARM. ____________________________________________________________________ ® 11. Reinstall the La-Va-Grate into the burner box by first placing the front edge of the ® La-Va-Grate on the lower set of supports on the front of the burner box. Holding ® the flange (with th
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8 www.ducane.com 12. Carefully put the hood back on the burner box and refasten with the clevis pins and hairpin clips. ® 13. Place the briquettes in a pattern as shown, filling the entire La-Va-Grate . Spacing should be 3/8 " - 1/2 " between briquettes. 13. 436 Inch² 2-Burner 14. Replace cooking rack into hood first and then into one side of burner box. Squeeze remaining leg to lock into burner box. ® 15. Carefully place Sear Grid (s) onto the upper set of supports on the front and rear of
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1-800-DUCANES 9
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10 www.ducane.com Gas Grill Parts List 436 Inch ² 2-Burner Model Grill 436 INCH² 2-BURNER Key Part Description Part Number Qty 1. Hood Knob G1125350 2 2. Lockwasher B1008919 2 3. 1/4-20 x 1/2 Hex Head Screw T1009088 2 ® 4. Sear Grid Set (2 Pieces) 20172301 1 5. Hood with Nameplate 20174201 1 6. Briquette Replacement Box 20172206 1 ® 7. La-Va-Grate 20172501 1 8. Burner Box Sub Assembly 20174302 1 9A. Burner, RH “P” Style (436 Inch² 2-Burner) Includes 26 & 27 20177203 1 9B. Burner, L
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© 2004 Ducane Products Co., 1656 Fuldner Road, Barnwell, South Carolina 29812. DUCANE is a registered trademark of Weber-Stephen Products Co. Used with permission. This product may be covered under various patents throughout the world. 20211710 01/18/05
