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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
8400 Series
Model No. 9992-647 (LP Gas)
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
www.coleman.com For Outdoor Use Only
IMPORTANT
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
NOTE:
assembly, operation, servicing or repair
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Contents DANGER General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DANGER indicates an imminently hazardous situation which, if not General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 avoided, will result in death or serious injury. Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LP Fuel Connections Other Than Po
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WARNING � DO NOT move grill while it is lit. � Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. WARNING � NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. � NEVER use charcoal briquettes or lighter fluid in a gas grill. � Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. Keep children and pets away from hot grill. � NEVER leave the grill u
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Electrical Attachments Natural Gas Connections WARNING When using an electric attachment with the grill, follow the specification and warning statements accompanying the attachment. � Gas supply system must be installed in accordance with the U.S. IMPORTANT: If using an external electrical source, the installed National Fuel Gas Code. appliance must be electrically grounded according to local codes or, � This appliance and its individual shut off valve must be disconnected in the absence of loca
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L.P. Gas Cylinder CAUTION Have the gas dealer weigh the cylinder after filling to ensure that the cylinder is not over filled. DANGER � DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, Hose and Regulator which could result in explosion, fire, severe personal injury or death. The Type 1 connection system has the following features: 1. The system will not allow gas to flow until a positive connection has WARNING been made. NOTE: T
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Transporting the Cylinder (continued) Filling and Purging Type 1 L.P. Gas Cylinders (continued) WARNING Fig. 4 Handle a full cylinder with care. Gas is under high pressure. CGA-510 POL DANGER � NEVER store a spare L.P. gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance (Fig. 3). � NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serio
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Grill Features — 8400 Series 16 15 2 3 1 5 4 6 6 14 13 7 8 8 11 10 9 12 1. Grill Hood 9. Cart with Doors 2. Thermometer 10. Convection Vents 3. Hood Handle 11. Control Knobs: Main Burners 4. Side Burners 12. Electronic Igniter: Left Main Burners 5. Control Knobs: Side Burners and Rear Infrared Burner 6. Side Shelf 13. Control Knob: Rear Infrared Burner 7. Electronic Igniter: Right Main Burners 14. Grilling/Cooking Surface and Side Burners 15. Rear Infrared Burner 8. Drip Trays 16. Warming Shelf
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Replacement Parts List — 8400 Series Grill Rotisserie Kit (not shown) 9992-557 8400 Series Grill Rotisserie Kit Grill Gas Conversion Kit (not shown) 9992-237 8400 Series LP to NG Conversion Kit 8
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Replacement Parts List — 8400 Series 9
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Grill Assembly — 8400 Series Fig. 6 IMPORTANT: Tools Required (not provided): Remove all protective plastic — 1/4” Hex Nut Driver film from stainless — Phillips Screwdriver steel parts prior to assembly/use. This Optional: film is installed at the factory to — Battery Powered 1/4” Hex Nut Driver prevent damage that could occur Fig. 7 during shipment and handling. Cart Brace Installation Open the left grill door. The two cart braces will be installed at an 1. angle from the cart base to the back
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Grill Assembly — 8400 Series Left Side Shelf Attachment Fig. 12 Place a piece of styrofoam from the packaging in the grill to 1. leave the grill hood propped open slightly (Fig. 12). The left side shelf attaches to the left side of the grill (Fig. 13). 2. Fig. 13 Secure the center of the shelf by inserting (2) self-tapping screws 3. Fig. 14 into the center flange underneath the shelf (Fig. 14). Use a 1/4” hex nut driver as shown, or use a power tool whenever there is enough room. Secure the fro
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Grill Assembly — 8400 Series Side Burner Installation Fig. 17 Install the burners and caps (Fig. 17 and Fig. 18). 1. Fig. 18 Install the grate over the burners (Fig. 19). 2. Fig. 19 Igniter Battery Installation Fig. 20 The AA battery, spring and igniter cap must be installed before 1. using (Fig. 20). Install the AA battery, negative end first. 2. Slide the spring assembly over the battery. 3. Screw the igniter cap onto the igniter (Fig. 21). 4. Fig. 21 Test the Igniter: A spark should appear at
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Grill Assembly — 8400 Series Interior Parts Installation Fig. 22 Insert the row of six heat tents with the triangle ridges 1. facing up (Fig. 22). Notice that the heat shields that are welded underneath the heat tents are placed toward the back of the grill (Fig. 23). Fig. 23 Heat Shield Install the four cooking grates on the ledges provided on the grill 2. Fig. 24 to create your cooking surface (Fig. 24). Place the warming shelf on the support brackets. The ends of the 3. Fig. 25 warming rack r
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Grill Assembly — 8400 Series NOTE: Your 8400 Series grill is set up from the factory to use LP GAS. If you want to use NATURAL GAS, you must purchase the NATURAL GAS CONVERSION KIT (sold separately). Please skip to the section titled “Natural Gas Installation”. LP Cylinder Installation Fig. 27 Open the right door and slide out the cylinder support. Set the 1. LP cylinder in the cylinder support location with the outlet valve facing toward the right side of the grill (Fig. 27). Insert the TYPE 1
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Connecting Type 1 L.P. Gas Cylinders WARNING This procedure MUST be performed OUTDOORS only! Be sure the L.P. cylinder valve is closed. Attach to the grill. Read and follow the directions on the cylinder and fuel hose safety tags. CAUTION In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to three-quarters additional turn to complete the connection. To disconnect, turn coun
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Natural Gas Installation — 8400 Series NOTE: This step applies to you only if you are converting your 8400 Series grill to use NATURAL GAS. If you will be using your grill with LP GAS, this section does not apply to you. Please skip back to the section titled “LP Cylinder Installation”. The 8400 Series Grill is set up at the factory for use with LP GAS. A NATURAL GAS Conversion Kit is available and must be purchased separately. Follow the installation instructions provided with the Natural Gas C
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Leak Testing Fixing A Fuel Leak � If you detect a leak: DANGER 1. Turn off the fuel supply. Push in and turn on the control knobs to release pressure in the hose, then turn the control knobs TO PREVENT FIRE OR EXPLOSION HAZARD: back to off. � NO SMOKING. DO NOT use or permit sources of ignition 2. Wash off soapy solutions with cold water and towel dry. in the area while doing a leak test. 3. Stop a leak by tightening the loose joint, or by replacing the � Perform leak tests outdoors only. faul
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Start-Up Check List Lighting Instructions WARNING WARNING Failure to follow these safety steps before using the grill each THE FOLLOWING RULES MUST ALWAYS BE time could result in a fire that could be hazardous to you, your FOLLOWED IN THIS ORDER (Fig. 33): appliance or property. It is especially important to observe 1. OPEN THE GRILL LID! Any attempt to light the grill with these steps after the grill has been stored, moved or cleaned. the lid down could cause an explosion. 2. Check that the
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Fig. 35 Lighting Main Burners 1. Push and turn one of the three left main burner control knobs counterclockwise to the “HIGH” position. Wait 5 seconds. (Fig. 34, 35 and 36) 2. Press and hold the left electronic igniter button. You will hear a snapping sound. (Fig. 36) 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes for the gas to clear before trying again. 4. Repeat steps 1 through 3 to light the remaining burners. NOTE: The right main burners are i
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Using the Rotisserie — 8400 Series NOTE: Your 8400 Series grill is set up from the factory with a Back Infrared Burner. An optional ROTISSERIE KIT to use with the back infrared burner must be purchased separately. The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisserie burner is an infrared type which provides intense searing radiant heat. Preferred by chefs over other cooking methods, this intense heat sears in the natural juices and nutrients fou
