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Powerware 9395 UPS
450–550 kVA (2x225 - 2x275 kVA)
User’s and Installation Guide
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. WARNING This is a product for commercial and industrial application in the second environment . Installation restrictions or additional measures may be needed to prevent disturbances. ©2008 Eaton Corporation A
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Powerware 9395 UPS 450–550 kVA (2x225 - 2x275 kVA) User’s and Installation Guide 1027574 Revision B Contents 1 Introduction ..................................................................................................................................................................................................5 1.1 UPS standard features .......................................................................................................................................................
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5.3 Operation .................................................................................................................................................................................................58 5.3.1 Starting the UPS in normal mode ................................................................................................................................................58 5.3.2 Starting the UPS in bypass mode .................................................................
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1 Introduction The Eaton® Powerware® 9395 uninterruptible power supply (UPS) is a true online, continuous- duty, transformerless, double-conversion, solid-state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from all nine power failures. The Powerware 9395 UPS is available as a single module system. The Powerware online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and mi
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Figure 1-1.Powerware 9395-550 (2*275) cabinet 6 1027574 UPS 450 - 550 kVA (2x225 - 2x275 kVA) Revision B User’s and Installation Guide
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1.1.2 Customer Interface • Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility’s alarm system contacts. Some system configurations may limit the number of inputs available. The UPS uses these inputs to monitor the building alarms in addition to the UPS status. See Chapter 7, “Communication,” for additional information. • Alarm Contact – One alarm contact is provided for connection to equipment at the facility, such as a light, an audible alarm, or
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1.3 Basic system configurations The following basic UPS system configurations are possible: • Single module UPS and one to four battery cabinets • Single module UPS and a standalone battery system The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, or X-Slot® communication cards. 1.4 Using this manual This manual describes how to install and operate the Powerware 9395 UPS (450–550 kVA) cabinet. Read and understand t
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1.6 Symbols, controls, and indicators The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS bat
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2 UPS installation plan and unpacking Use the following basic sequence of steps to install the UPS: 1. Create an installation plan for the UPS system (Chapter 2). 2. Prepare your site for the UPS system (Chapter 2). 3. Inspect and unpack the UPS cabinet (Chapter 2). 4. Unload and install the UPS cabinet, and wire the system (Chapter 3). 5. Complete the Installation Checklist (Chapter 3). 6. Have authorized service personnel perform preliminary operational checks and startup. NOTE Startup
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Weight kg Model Shipping Installed Powerware 9395-2*275 1610 1430 Powerware 9395-550 1610 1430 Table 2-1. UPS cabinet weights The UPS cabinets use forced air cooling to regulate internal component temperature. Air inlets are in the front of the cabinet and outlets are in the top. You must allow clearance in front of and above each cabinet for proper air circulation. The clearances required around the UPS cabinet are shown in Table 2-2. From top of cabinet Minimum clearance over the UPS cabine
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Figure 2-1. UPS cabinet dimensions (front view) Figure 2-2. UPS cabinet dimensions (right side view) 12 1027574 UPS 450 - 550 kVA (2x225 - 2x275 kVA) Revision B User’s and Installation Guide
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Figure 2-3. UPS cabinet dimensions (top view) Front Figure 2-4. UPS cabinet dimensions (bottom view) 1027574 13 UPS 450 - 550 kVA (2x225 - 2x275 kVA) Revision B User’s and Installation Guide
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Figure 2-5. UPS cabinet center of gravity Figure 2-6. Remote EPO switch dimensions 2.2.2 UPS system power wiring preparation NOTE If installing, as part of the UPS system, a maintenance bypass without a rectifier input breaker, a minimum of two separate feeds with upstream feeder breakers, or one feed with two upstream feeder breakers, must be provided: one for the UPS and one for the maintenance bypass input. DO NOT use one feed or a single feeder breaker to supply both the UPS and the main
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For external wiring requirements, including the minimum size of external wiring, see Table 2-4. The power wiring connections for this equipment are rated at 70°C. If wire is run in an ambient temperature greater than 30°C, higher temperature wire and/or larger size wire may be necessary. Units Rating 50/60 Hz Rating kVA 450 (2*225) 550 (2*275) kW 404 (2*202) 495 (2*247) Input and output voltage Volts 400/400 400/400 AC input to UPS rectifier Full load current plus battery recharge current
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Terminals E1 through E12 are 2-hole bus bar mountings for standard NEMA 2-hole barrel lugs. See Table 2-5 for power cable terminations and Table 2-6 for recommended installation parts and tools not supplied by Eaton Corporation. Figure 3-4 and Figure 3-5 show the location of the power cable terminals inside the UPS. Tightening torgue Terminal function Terminal Function Bus landing Bolt size Nm E1 Phase L1 4-2 bolt mounting 76 M12 E2 Phase L2 4-2 bolt mounting 76 M12 AC input to UPS rectifier
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The line-to-line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table 2-4. The recommended line-to- line load unbalance is 50% or less. Source protection for the AC input to bypass should be treated as if supplying a 550 kVA three- phase transformer, to allow for inrush current. Bypass input wiring and bypass input breaker rating should be treated as if supplying a 550 kVA load, regardless of the rating
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Read and understand the following notes while planning and performing the installation: • Install the interface wiring (for example, building alarm, relay output, battery breaker trip, and X-Slot) separate from the power wiring. The wiring should have double insulation and rated at Uo/U = 300/500 Volts. • All interface wiring is to be provided by the customer. • When installing internal interface wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot commun
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2.3 Inspecting and unpacking the UPS cabinet The UPS cabinet is palleted separately for shipping. The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 3-8). CAUTION The UPS cabinet is heavy (see Table 2-1 on page 11). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury. 1. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabin
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4. Remove the protective covering from the cabinet. 5. Remove the packing material, and discard or recycle in a responsible manner. 6. After removing the protective covering, inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact your service representative immediately to determine the extent of the damage and its impact upon further installation. NOTE While waiting for installation,
