Char-Broil The Big Easy 10101550 user manual

User manual for the device Char-Broil The Big Easy 10101550

Device: Char-Broil The Big Easy 10101550
Category: Smoker
Manufacturer: Char-Broil
Size: 4.84 MB
Added : 4/2/2014
Number of pages: 24
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Summary of the content on the page No. 1

Smoker, Roaster & Grill
Product Guide
Model 10101550
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on unit for serial number.
Date Purchased
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
CAUTION: WARNING:
Read and follow all warnings and instructions Failure to follow all manufacturer’s instructions
before assembling and using the appliance. could result in serious personal injury and/or
property damage.
INSTALLER/ASSEMBLER:
CAUTION:
Leave this

Summary of the content on the page No. 2

TABLE OF CONTENTS DANGER Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. Never operate this appliance unattended. For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. Never operate this appliance within 10ft (3m) of Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 any structure, combustible material or other gas Installation Safety Precautions . . . . . . . . . . . . .

Summary of the content on the page No. 3

Installation Safety Precautions • Use your appliance, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. • The appliance installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, and Propane Storage and Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1 or the Standard for Recreational Vehicles, ANSI A 119.2/NFP

Summary of the content on the page No. 4

Food Safety Storing Your Appliance Food safety is a very important part of enjoying the outdoor • Clean cooking basket. cooking experience. To keep food safe from harmful bacteria, • Store in dry location. follow these four basic steps: • When LP cylinder is connected to appliance, store outdoors in Clean: Wash hands, utensils, and surfaces with hot soapy water a well-ventilated space and out of reach of children. before and after handling raw meat and poultry. • If the regulator is disconne

Summary of the content on the page No. 5

LP Cylinder Valve • A disconnected LP cylinder in USE AND CARE storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered DANGER Safety patio or other building. Never leave an LP cylinder Cap inside a vehicle which may become overheated • NEVER store a spare LP cylinder under or near the Retainer Strap by the sun. appliance or in an enclosed area. • Do not store an LP cylinder in an area where

Summary of the content on the page No. 6

e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell this appliance offer you the option of 1. LP cylinder must be properly secured onto appliance. (Refer to replacing your empty LP cylinder through an exchange service. assembly section.) Use only those reputable exchange companies that inspect, 2. Turn all control knobs to the OFF position. precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equ

Summary of the content on the page No. 7

Straight Leak Testing Valves, Hose and Regulator 1. Turn control knob to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut c

Summary of the content on the page No. 8

3 ft. • Apartment Dwellers: WARNING Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex. If allowed, use outside on the ground For Safe Use of Your appliance and to Avoid Serious floor with a three (3) foot clearance from walls or rails. Do Injury: not use on or under balconies. • The use of alcohol, prescription or non-prescription • NEVER attempt to light burner with any type of drugs may impair the consumer's ability to

Summary of the content on the page No. 9

Ignitor Lighting Burner Flame Check • Do not lean over appliance while lighting. • Light burner. Looking through viewing hole on top of appliance, • Read all instructions before lighting. you should see the flame height as shown below. Turn control knob from HIGH to LOW. The Flame height should decrease 1. Turn ON LP gas cylinder. and then go out. Always check flame prior to each use. If only 2. Open lid during lighting. low flame is seen refer to "Sudden drop or low flame" in the 3. Pr

Summary of the content on the page No. 10

Cleaning the Burner Assembly (Continued) 9. Clean inner burner as recommended below, shown E. CAUTION We suggest three ways to clean the burner tube. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) SPIDER ALERT! into a small hook. Run hook through burner tube several times. SPIDER AND WEBS INSIDE BURNER (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through burner Please note that the burner tube

Summary of the content on the page No. 11

LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re

Summary of the content on the page No. 12

PARTS DIAGRAM I U K K CC J J O C H DD B X A Z V T D L M F E W N K Y G S BB R P AA Q Key Qty Description Key Qty Description Key Qty Description M 1 Ignitor Knob Y 1 Wind Shield A 1 Outer Body N 1 Control Knob Z 2 Wire Grate, Half Rack B 1 Inner Body O 1 Top Lid AA 4 Burner Support C 1 Body Top Ring P 4 Leg Assembly BB 1 Top Handle D 1 Burner Q 1 Grease Tray CC 1 Hinge Assembly, Right E 1 Heat Shield R 2 Grease Tray Rails DD 1 Hinge Assembly, Left F 1 Ignition Kit S 1 Hose, Valve, Regulator Assem

Summary of the content on the page No. 13

ASSEMBLY Tools required for assembly: Phillips Screwdriver (Not Supplied); Small Adjustable Wrench (Not Supplied) Carefully turn the unit upside down. • 1 Slide Heatshield into place over the exposed burner tube. • Align hole in Heat Shield with end of Burner Tube Heat Shield in Position • While holding the Heat Shield in place, slide the Control Panel Assembly into place, taking care to ensure that the valve engages the burner tube. shown Figure A 2 • Install two #10x3/8" self-tap screws thr

Summary of the content on the page No. 14

• Attach round end of ignitor wire to electrode. 3 • The ignitor wire is factory installed to the ignitor. Pass the loose end of the wire through the hole in the body, shown Figure A • Place Windshield inside the bottom of the body. NOTE: Fasteners are not required for the windshield. . The windshield is held in place once the legs are attached. Ignitor Wire Ignitor Figure A Windshield Grease Tray Rail Figure B Page 14

Summary of the content on the page No. 15

• Install legs by engaging leg tabs over bottom edge of the 4 appliance body. • Once the leg is in place, attach two #10-24x1" screws through the leg and into the appliance body. • Repeat for the remaining legs. Qty: 8 #10-24x1" Screw • When all four legs are securely installed, carefully turn the unit upright. • Slide the grease tray into the rear of the unit. Leg Tabs shown in proper position. Grease tray rails #10-24x1" Screw Grease Tray • Attach the side handle assemblies to the unit

Summary of the content on the page No. 16

• Attach the hinges to the lid inserting a #10-24x3/8" screw into 6 hinge, install a fiber washer onto screw, align lid onto screw, install fiber washer from inside the lid, and finally secure with a #10-24 Keps nut. Repeat for opposite hinge. Shown A. Qty: 8 Qty: 4 Qty: 8 Fiber Washer #10-24 Keps Nut #10-24x3/8" Screw B A #10-24 Keps nut Fiber Washer #10-24x3/8" Screw • Install lid by aligning the LH and RH hinges at the rear of the unit and securing with 4 #10-24x3/8" screws as shown

Summary of the content on the page No. 17

Accessory Use and Storage NOTE: Before cooking on your appliance for the first time, refer to the separate Cooking Guide on how to prepare the appliance for cooking. It is recommended that you season your appliance prior to cooking. • Once seasoning is complete, the appliance is now ready for use. The cooking chamber will continue to darken with use. This will inhibit rusting along with improving the performance of the infrared cooking system. • The bottom of the Cooking Grate has a locatin

Summary of the content on the page No. 18

Accessory Use and Storage Smoker Box The Smoker Box has a clip that secures it into one of the four vent holes on the top ring of the appliance. Insert the clip as shown. When smoking, you will use the smoker box with the cooking basket. Smoker box in place along with cooking basket Insert clip into vent hole. Smoker Box shown in place. Accessory storage All accessories Accessory items such as the cooking grate, smoker box and half racks can be properly stored. stored on board the Smoker,

Summary of the content on the page No. 19

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned hose is cut or cracked, replace valve/hose/regulator. See LP hose. Cylinder Leak Test and Connecting Regulator to the LP Cylinder. Gas leaking from LP • Mechanical failure due to rusting or • Replace LP cylinder. cylind

Summary of the content on the page No. 20

Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner will not light • Rotary knob rotates without clicking. • Replace knob. using ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wire if insulation is broken. • See “GAS ISSUES:” on previous page. Burner will not match • Match will not reach. • Use long-stem match (fireplace match). light. • See “Match-Lighting” section of Use and Care. • Improper method of matc


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