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SERVICE MANUAL
CODE : 00ZAL1641CS1E
DIGITAL LASER COPIER/
DIGITAL MULTIFUNCTIONAL
SYSTEM
AL-1631
(AL-1641CS)
AL-1641CS
MODEL AL-1645CS
CONTENTS
The AL-1631/AL-1641CS/AL-1645CS Service Manual describes only changed from
AL-1215/AL-1530CS/AL-1540CS/AL-1551CS Service Manual.
For the common contents, please refer to the AL-1215/AL-1530CS/AL-1540CS/
AL-1551CS Service Manual (Code: 00ZAL1551CS1E)
MODEL Reference MODEL
1 AL-1631 AL-1215/AL-1540CS (SPF section)
2 AL-1641CS AL-1540CS/AL-1551CS (Duplex
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[1] GENERAL 1. Major functions Configurations Item CPM Color GDI PCL SB/MB 2 Tray SPF R-SPF SOPM Duplex Memory FAX (LT) Scanner printer printer Model AL-1631 16CPM MB 8M AL-1641CS 16CPM MB 16M AL-1645CS 16CPM MB 16M Descriptions of items CPM: Copy speed (Copies Per Minute) SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass 2 tray: Second cassette unit. SPF: Original feed unit R-SPF: Duplex original feed unit Color scanner: Color scanner function GDI printer: GDI printer functi
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q PARTS GUIDE CODE:00ZAL1641CSP1 DIGITAL LASER COPIER / DIGITAL MULTIFUNCTIONAL SYSTEM AL-1631 AL-1641CS MODEL AL-1645CS (AL-1641CS) (For North America and LAG2) CONTENTS 1 Exteriors J Base plate unit 1 2 Original cover unit (AL-1645CS) K Base plate unit 2 5 SPF exteriors (AL-1631/AL1641CS) L Fusing unit 6 SPF transport unit (AL-1631/AL1641CS) M Drive unit 7 RSPF SPF pick up unit O
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DEFINITION The definition of each Rank is as follows and also noted in the list Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts Rank E : Unit parts including PWB Rank D : Preparation parts (External fitting, packing, parts packed together) Rank C : Parts other than the above (excluding sub components of PWB) Because parts marked
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Original cover unit (AL-1645CS) 2 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 2 GCOVH0004QSJ1 AX D OC cover M Original cover unit (AL-1645CS) 2 2 PRP01804 SPF exteriors (AL-1631/AL1641CS) 5 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 2 LPLTP0011QSJ2 AH C Control plate F 3 LPLTP0012QSJ2 AH C Control plate R 34 PCUSS0025QSZ1 AQ D OC mat SPF exteriors (AL-1631/AL1641CS) 5 3 2 34 PRP01805 – 2 –
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SPF transport unit (AL-1631/AL1641CS) 6 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 15 NBLTT0006QSZ1 AE B Belt(83MXL4.8) 27 NBLTT0003QSZ1 AF B Belt(B91MXL4.8) 30 PGIDM0024QSZ3 AN C Transport paper guide SPF transport unit (AL-1631/AL1641CS) 6 15 30 27 PRP01806 SPF pick up unit (AL-1631/AL1641CS) 7 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 5 LSTPP0001QSZ1 AD C Paper stopper R 17 PPIPP0008QSZZ AD C Clutch sleeve (Unit) 901 CFRM-0011RS58 BF E SPF pick up unit SPF pick u
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Operation panel 8 PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK CPNLH0023QS0D AR N D Panel (AL-1631) CPNLH0023QS0E AR N D Panel (AL-1641CS) 1 CPNLH0023QS0F AT N D Panel (AL-1645CS IN series) CPNLH0023QS0G AT N D Panel (AL-1645CS AB series) CBTN-0050QS02 AF E Operation key R (AL-1631) 5 CBTN-0050QS01 AE E Operation key R (AL-1641CS/AL-1645CS) CPWBF0113QSF4 BB N E Operation PWB (AL-1631) 8 CPWBF0113QSF5 BB N E Operation PWB (AL-1641CS/AL-1645CS) Operation panel 8 1 5 8 Side door unit PR
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Optical frame F PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 6 DUNT-0276QS11 BT E Carriage unit MLOKZ0004QSZZ AD C Carriage lock (AL-1631/AL-1641CS) 10 MLOKZ0004QSZ1 AD C Carriage lock (AL-1645CS) 18 PGIDM0099QSZ1 AH C Paper guide 21 PSHEZ0367QSZ1 AD N C Cable fixing sheet 22 PDUC-0005QSZ2 AD N C Fan duct JAG 32 RCORF0018QSZZ AR C FFC core 39 PSHEZ0389QSZ1 AK C Scanner sheet 40 DHAI-0268QSZ1 AH C CCD-MCU harness 44 PSHEZ0401QSZ1 AG N C Scanner core sheet 45 PTPE-0056QSZZ AD N C Doubl
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Delivery paper guide unit H PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 6 PGIDM0006QSZ3 AM C Delivery paper guide 14 DHAI-0282QSZ1 AG C LSU harness Delivery paper guide unit H 14 6 PRP01812 Middle frame I PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 5 NBLT-0005QSZZ AH B Delivery roller drive belt (AL-1631) 8 MSPRC0330QSZZ AC C Hopper spring 12 NFANP0005QSZ2 AU B Fan 25 PGIDM0009QSZ1 AG C Harness guide 31 LPLTM0133QSZ1 AE C DUP motor sink (AL-1641CS/AL-1645CS) 32 PSPAZ001
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Base plate unit 1 J PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 26 QSW-B0017QSZZ AF B Tray detect switch 34 LRALP0001QSJ2 AM C Base plate rail R Base plate unit 1 J 26 34 26 PRP01814 Base plate unit 2 K PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 4 CPWBX0121QS49 BY N E MCU PWB 5 CPWBF0114QSE1 BA E IF PWB (AL-1641CS/AL-1645CS) 7 DHAI-0283QSZZ AD C MCU-I/F harness (AL-1641CS/AL-1645CS) 31 RCORF0026QSZZ AE C Ferrite core (AL-1641CS/AL-1645CS) Base plate unit 2 K A 7 5 31 A
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Fusing unit L PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 11 CTME-0229FC04 AG C Separator pawl 16 DHAI-0278QSZ1 AK C HL harness 2 (100V Series) 17 LBNDJ0037FCZ1 AA C Wire band 21 NROLI0014QSZ3 BA C Heart roller 30 LFRM-0005QSZ1 AQ D Fusing lower frame Fusing unit L 16 17 11 21 11 30 PRP01816 – 8 –
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Drive unit M PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 3 MSPRC0053QSZ1 AC C Pulley spring (AL-1631) 4 NGERH0050QSZZ AD C Ratchet gear(33T) (AL-1631) 5 NPLYZ0002QSZZ AC C Pulley(17T) (AL-1631) 16 NGERH0008QSZ3 AL C Gear(55/19T) (Unit) CPLTM0042RS55 BM E Drive unit[Except No.27] (AL-1631) 901 CPLTM0042RS56 BM E Drive unit[Except No.27] (AL-1641CS/AL-1645CS) Drive unit M 3 4 5 16 PRP01817 Multi manual paper feeding cover unit O PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK
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Multi manual paper feeding unit Q PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 12 PGIDM0014QSJ1 AF C DUP upper guide 40 MHNG-0002QSZ1 AC C Arm hinge 44 PCOVP0019QSJ2 AL D Multi tray front cover 48 LSOU-0002QSJ1 AL D Multi tray 1 49 LSOU-0003QSJ1 AH D Multi tray 2 Multi manual paper feeding unit Q 12 40 48 44 49 PRP01819 – 10 –
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250 sheets tray T PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 4 LPLTM2642FCG2 AD C Tray rear plate 5 LPLTP5107FCZ1 AG C 250 tray side plate F 13 LPLTP5108FCZ1 AG C 250 tray side plate R 18 LSTPP0161FCZ1 AB C Rotation plate stopper 19 GCASP0001QSJ3 AZ D 250 Tray case 250 sheets tray T 13 4 5 18 19 PRP01820 Harness U PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK 1 DHAI-0283QSZZ AD C MCU-I/F harness (AL-1641CS/AL-1645CS) 10 DHAI-0278QSZ1 AK C HL harness 2 (100V Series) Harne
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Packing material & accessories X PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK SPAKA0409QSZZ AR D Top packing SPF (AL-1631/AL-1641CS) 1 SPAKA0408QSZZ AN D Top packing SPF (AL-1645CS) TINSE1161QSZZ AS N D Operation manual (AL-1631/AL-1641CS) 7 TINSS1172QSZZ AY N D Operation manual (AL-1645CS) SPAKA0406QSZZ AS D Bottom packing (AL-1631/AL-1641CS) 9 SPAKA0405QSZZ AN D Bottom packing (AL-1645CS) SPAKC0403RS20 AY N D Packing case (AL-1631) 10 SPAKC0403RS21 AY N D Packing case (AL-1641CS) S
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Operation PWB Y PRICE NEW PART NO. PARTS CODE DESCRIPTION RANK MARK RANK QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) [CLK,PSW,1UPK,10UPK,ZUPK] QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) [ZDWK,MAGK,CRSK,BPK,EXUPK] 3 QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) [EXDWK,EXMODK] QSW-P0001ESZZ AC B Tact swtch(SKQNAB010) (AL-1641CS/AL-1645CS)[OLK,DUPK,SCNK] 9 VHD1SS133++-1 AA B Diode(1SS133) [D301∼310] 12 VHP1LHEE-002A AC B LED(Red)(1LHEE-002A) [SJAL,TPL,DPL,JPL] VHP1LHLE-002A AC B LED(Green)(LTL-1LHLE-002A) [R
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Index PRICE NEW PART PARTS CODE NO. RANK MARK RANK PRICE NEW PART NROLP0025QSZZ 9- 24 AM C PARTS CODE NO. RANK MARK RANK NROLP1122FCZZ 9- 26 AF C [C] NSFTZ0006QSZZ 9- 15 AG C CBTN-0050QS01 8- 5 AE E [P] 8- 5 AF E PCOVP0019QSJ2 21- 44 AL D CBTN-0050QS02 CDSKA0019QS39 28- 102 BC N D PCUSS0025QSZ1 5- 34 AQ D PDUC-0005QSZ2 10- 22 AD N C CDSKA0019QS40 28- 103 AN N D CFIX-0021QS06 1- 13 AG D PGIDM0006QSZ3 12- 6 AM C PGIDM0009QSZ1 13- 25 AG C CFIX-0021QS11 1- 13 AH D CFRM-0011RS58 7- 901 BF E PGIDM00
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Memo
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Memo
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All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher. Trademark acknowledgements ® ® • Microsoft Windows operating system is a trademark or copyright of Microsoft Corporation in the U.S.A. and other countries. ® ® ® ® ® • Windows 95, Windows 98, Windows Me, Windows NT 4.0, Windo
