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D E S I G N E D T O L E A D
Series 32
Gas-Fired Natural Draft Steam or Water Boilers
INSTALLATION AND OPERATING INSTRUCTIONS
These instructions must be affixed on or adjacent to the boiler.
WARNING: Improper installation,
adjustment, alteration, service or
maintenance can cause property
damage, injury, or loss of life. For
assistance or additional information,
consult a qualified installer, service
agency or the gas supplier. Read
these instructio
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2
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Table of Contents I. Product Description 1 II. Specifications 2 III. Before Installing 7 IV. Locating the Boiler 7 V. Knockdown Boiler Assembly Instructions 10 VI. Air for Combustion & Ventilation 19 VII. Venting 23 VIII. Steam Boiler Piping & Trim Installation 27 A. Heating System Piping 27 B. Indirect Water Heater Piping 36 IX. Water Boiler Piping 37 A. Heating System Piping 37 B. Tankless Heater Piping 42 X. Gas Piping 44 XI. Control System Wiring 45 A. Standard Steam / Water 45 B. CSD-1 Stea
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II Specifications 4 2 Figure 1: Base Model - General Configuration
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5 3 Jacket Top Supply Flue Outlet Drafthood Size & Location Overall Location No. & Size Boiler Model Length Number 'B' 'C' 'D' 'E' 'F' 'G' 'A' 'H' 'J' 'K' 'L' 'M' 'N' 'P' 'R' 'S' 'T' 'U' 10" 12" Dia. Dia. Dia. Dia. Dia. Dia. 32-475W(S)N 36 3/4 12 ----- ----- 18 3/8 27 3/16 ---- - 1 32-570W(S)N 42 1/4 10 10 ---- 16 5/16 ---- 12 15/16 32 5/8 ---- 2 - 32-665W(S)N 47 5/8 10 12 ---- 19 1/16 ---- 15 11/16 38 1/16 ---- 1 1 32-760W(
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NATURAL GAS ONLY WATER WATER NUMBER I=B=R NET RATING BHP BASIC BOILER HEAT ING VOL. VOL. OF INPUT Combustion 1 2 OUTPUT MODEL CAPACIT Y Steam Water 3 SECTIONS Effy. % (MBH) (MBH) (Sq. ft) (MBH) (MBH) (Gal) (Gal) 32-475W(S)N 6 475 380 1188 285 330 80-1/2 28.58 39.80 11.4 32-570W(S)N 7 570 456 1425 342 397 80-1/2 32.65 45.47 13.6 32-665W(S)N 8 665 532 1663 399 463 80-1/2 36.72 51.14 15.9 32-760W(S)N 9 760 608 1900 456 529 80-1/2 40.79 56.81 18.2 32-855W(S)N 10 855 684 2138 513 595 80-1/2
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7 5 Figure 2a: Series 32 Steam Boilers - Arrangement Of Steam Riser Connections, Draft Hoods And Base Assemblies
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8 6 Figure 2b: Series 32 Water Boilers - Arrangement Of Water Supply Connections, Draft Hoods And Base Assemblies
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III Before Installing 1) Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance with this manual and the requirements of the authority having jurisdiction. • In the absence of an authority having jurisdiction, installation must be in accordance with this manual and the latest edition of the National Fuel Gas Code, ANSI Z223.1. • Where required by the authority having jurisdiction, this installation must conform to the latest e
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Over All Minimum Over All Over All Height Boiler Boiler Room Length Depth Floor To Volume Model Volume Jacket Jacket Top Of (Ft3) (Ft3) Jacket 32-475 36 3/4 32 1/4 46 5/8 32.0 511.7 32-570 42 1/4 32 1/4 46 5/8 36.7 587.4 32-665 47 5/8 32 1/4 46 5/8 41.4 663.1 32-760 53 1/8 32 1/4 46 5/8 46.2 738.8 32-855 58 1/2 32 1/4 46 5/8 50.9 814.5 32-950 64 32 1/4 46 5/8 55.6 890.2 32-1045 69 3/8 32 1/4 46 5/8 60.4 965.9 32-1140 74 7/8 32 1/4 46 5/8 65.1 1041.6 32-1235 80 1/4 32 1/4 46 5/8 6
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Minimum Clearance - Jacket Clearances Required For Removal Of Tankless Heater Service Clearance To Non- To Combustible Or Non- Combustible Construction T-1 T-2 T-3 Combustible Construction Left Side 24" 18" (Controls) 27" 32" 42" Right Side 24" 18" (Controls) 27" 32" 42" Front 24" 36" (Cleaning-Burner Removal) -------- -------- -------- Rear 24" 36" (Cleaning) -------- -------- -------- Top 24" --------------------- -------- -------- -------- Table 3: Minimum Clearances to Combustibles 6) The
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V Knockdown Boiler Assembly Instructions A. Prior To Assembly 1) Thoroughly inspect the cast iron heat exchanger sections for any shipping damage, i.e. cracks in the castings, broken lugs or punctures due to mishandling. 2) Do not use a damaged heat exchanger section. Replace it with an undamaged heat exchanger section. 3) Keep the base in the shipping carton until it is time to perform the assembly. This keeps foreign material from contami- nating the burners or creating other hazards. Do
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13 11 Figure 4: Multiple Base Assembly
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C. Section Assembly 1) Clean the boiler sections inside and out to remove dirt due to shipping and handling. 2) Clean all nipples and nipple ports with kerosene immediately prior to section assembly. 3) Set the left end section on the base so that the locating lugs on the bottom of the section go inside the front and rear base panels. Left end sections are identified by “LEH” cast on the section. Right end sections are identified by “REH” cast on the section. 4) Apply the Loctite 592 lubricant/s
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Figure 5: Use Of Nipple Gauge Figure 6: Assembly Of Sections 13 15
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14) Install the tankless coil/s and/or cover plates using the gaskets and 3/8 x 7/8 bolts and washers provided (see Figure 7). 15) Test assembled block for leaks. Unless local codes have other requirements, use the following procedure: a) Run a hose from the water service to one of the lower tappings. Install a ball or gate valve in one of the tappings on the top of the block and connect the other end of this valve to a drain. Install a gauge in any other convenient tapping. Plug all remaining u
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NOTE Installation of the draft hoods will be easier if one person supports the rear of the hood while another installs the carriage bolts, nuts and washers. 6) Hang a rear tie rod channel bracket on the 4" stud installed in the left end section (Figure 12a). 7) Facing the rear of the boiler, find the square mounting holes underneath the draft hood. Drop a 5/16 x 5" carriage bolt through this hole and through the hole in the rear tie rod channel bracket. Loosely secure with a wing nut and washer
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Figure 11: Front Attachment Of Draft Hood Figure 12a: Mounting Rear Tie Rod Channel Bracket Figure 12b: Rear Attachment Of Draft Hood 18 16
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D. Jacket Assembly Instructions NOTE Before installing the jacket, make sure to plug any tappings which are not going to be used. Also make sure that no tappings are plugged which will be needed later for piping the boiler. See Sections VIII and IX for piping and trim installation. 1) On the left and right side base panels attach the jacket side panel zee bracket and the jacket top support bracket end angle with #10 x 1/2” sheet metal screws as shown in Figure 13. 2) Jacket top support bracket
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20 18 Figure 14: Exploded View Of Jacket Assembly
