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UNINTERRUPTIBLE POWER SYSTEM (UPS)
1600XP SERIES
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA
Part # 60616-008
July 2012
Manufactured in the USA
© Copyright 2012 TOSHIBA International Corporation
All rights reserved.
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1600XP Series Installation and Operation Manual b
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Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (Unintended
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UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading). JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTAL
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Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readil
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1600XP Series Installation and Operation Manual f
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Table of Contents 1. General Safety Instructions ......................................................................1 1.1 Symbols ............................................................................................1 1.2 Signal Words ....................................................................................2 1.3 Regulatory Compliance Statement ...................................................2 2. Equipment Warning Labels ................................................
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12. Display and Keys ......................................................................................22 12.1 Front Panel Layout .........................................................................22 12.2 Display Manual Controls .................................................................22 13. LCD Touchscreen Layout .........................................................................23 13.1 Startup Display ..............................................................
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23.6 System Status Messages ...............................................................51 23.7 Parts Replacement .........................................................................53 24. External Layouts/Dimensions/Shipping Weights ...................................54 24.1 Electrical Conduit Knock-out Data ..................................................54 24.2 Unit and Shipping Weights .............................................................54 24.3 Dimensional Data ....
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1600XP Series Installation and Operation Manual iv
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1. General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 1.1 Symbols The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed. Safety Alert Symbol indicates that a potential personal injury hazard exists. Prohibited Sym
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1.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed. The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently DANGER hazardous situation exists, and if not avoided will result in loss of life or serious injury to personnel. The word WARNING in capital letters preceded
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48518 SHEET 48524 SHEET 48518 SHEET 48524 SHEET 48518 SHEET 48524 SHEET REMOT E REMOT E REMOT E 2. Equipment Warning Labels The following pages show examples of warning labels that may be attached to either the interior or ex- terior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your equipment representative for additional labels. These labels are placed to provide useful information or to indicate an imminently
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Battery Cabinet Warning Label. * For reference only, DC voltage varies by kVA size of the UPS. P/N 63109 – There are no user-serviceable parts behind cover. Wait five minutes after disconnect- ing the UPS to allow the internal capacitors to discharge completely. Date of last recorded battery change. o USECOPPER90 CONDUCTORSONLY.REFERTOINSTRUCTIONMANUALREGARDINGTORQUEOFTERMINALBLOCKS.FACTORYWIREDFOR208VINPUT. 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 L1 L2 N 208V COM 240V G X1 X
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3. Important Safety Instructions This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries. Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for the AC output. A circuit breaker should be provided by the user between the UPS output and the load input. This device should be rated as follows: 3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA 240VAC RATING 20 A 3
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3.1 Qualified Personnel Only Qualified personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and have received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements). Qualified personnel shall: 1. Have read the entire operation manual. 2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits an
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4. Inspection/Storage/Disposal 4.1 Inspection Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. 4.2 Unpacking Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. The warranty does not apply to damage incurred during shipping. Ensure that t
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48518 SHEET 48524 SHEET REMOT E 5. Installation Precautions NOTICE 1. Observe the following environmental restrictions: USE COPPER 90 CONDUCTORS ONLY. REFER TO INSTRUCTION MANUAL REGARDING T IGHTENING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 2 08V INPUT . WARNING • Install the unit 2 in a 3 well-ventilated location; allow at least 4 inches (10 cm) 14 on all sides for air 1 4 5 6 7 8 11 12 13 16 17 ventilation and for maintenance. L1 L2 G N X3 208V COM X1 X2 G EXTERNAL BATTERY CABINET •
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5. Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located next to the four casters, until the unit is no longer resting on the casters. 6. The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside of the unit, there is no guarantee that the UPS will not influence some sensitive devices that are operating near by. If such interference is experienced, the UPS should be installed farth
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6. Conductor Routing and Grounding 1. Use separate metal conduits for routing the input power, output power, and control circuits. 2. Follow the wire size and tightening torque specifications listed on page 13. 3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. 4. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. WARNING THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND. 7.
