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Model No. WESY41080
Serial No.
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MANUAL
Serial Number Decal (Under Seat)
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Table of Contents Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ho
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Before You Begin ¨ Thank you for selecting the versatile WEIDER PRO Customer Service Department toll-free at 1-800-999- ¨ 9835 Home Gym System. The WEIDER PRO 9835 3756, Monday through Friday, 6 a.m. until 6 p.m. offers a selection of weight stations designed to devel- Mountain Time (excluding holidays). To help us assist op every major muscle group of the body. Whether you, please note the product model number and serial your goal is to tone your body, build dramatic muscle number before callin
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Assembly Note: This introduction will save you more Identifying Parts time than it takes to read it! To help you identify the small parts used in assem- bly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place Making Things Easier for Yourself the chart on the floor or work table and use it to Everything in this manual is designed to ensure quickly identify different parts as you open the pack- that the assembly of our products can be complet- ages for each s
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1 Frame Assembly 1. Before beginning assembly, make sure you have read and understand the information in the box above. 58 Locate and open the parts bags labeled ÒFRAME 20 55 ASSEMBLY BAG ONEÓ and ÒFRAME ASSEMBLY BAG TWO.Ó Press a 2Ó Square Outer Cap (58) onto the indicated 49 20 14 end of the Weight Base (14). Press a 2Ó Square Inner 13 Cap (56) into the indicated end of the Weight Base. 40 Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (49) up 49 through the Weight Base (14) and place it flat on th
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3. Press a 2Ó Square Inner Cap (56) into the end of the 3 Top Frame (2). Press a 2Ó Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1Ó Round Inner Caps (70) into the top of the Butterfly Frame. Insert a 5/16Ó x 3Ó Bolt (92) through the bracket on the Butterfly Frame (3) and the Top Frame (2). Make sure that the Bolt is on the side shown. Tighten a 5/16Ó Nylon Jam Nut (91) with a 5/16Ó Washer (20) 20 91 onto the Bolt. 40 56 Insert a 5/16Ó x 2 3/4Ó Bolt (55) through the
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5. Insert two Weight Guides (23) into each of the brack- 5 ets on the Weight Base (14). Slide a Weight Bumper (27) onto each of the Weight Guides (23). 90 Slide eight Weights (90) onto each set of Weight Guides (23). Make sure the pin grooves are on the 90 Pin indicated side of each stack of Weights. Grooves Pin 27 Grooves 27 23 23 14 6. Press a Weight Tube Bumper (26) into each Weight 6 Tube (25). Insert a Weight Tube (25) into each stack of Weights (90). Make sure the pins on the Weight Tub
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7. Lubricate the insides of the holes in the Top Weights 7 (24) as shown. Slide a Top Weight onto each set of Weight Guides (23). 24 Lubricate 24 Lubricate 23 23 8. Attach the Top Frame (2) to the Lat Upright (1) with two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó Washers (20) and two 5/16Ó Nylon Locknuts (40). Do not tighten the Nylon Locknuts yet. 55 8 56 Attach the Butterfly Frame (3) to the Leg Press 98 55 Upright (4) with two 5/16Ó x 2 3/4Ó Bolts (55), the 55 Support Plate (98) and two 5/16Ó Nylo
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10. Press a 2Ó Square Inner Cap (56) into each end of the 10 Leg Press Arm (9). 56 A 56 9 56 56 11 Arm Assembly 11. Locate and open the parts bag labeled ÒARM 8 ASSEMBLY.Ó 9 Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1Ó Tap Screw (72). 53 43 72 Lubricate the 3/8Ó x 3Ó Bolt (94). Attach the Leg Press Arm (9) to the Press Base (13) with the Bolt and a 3/8Ó Nylon Jamnut (43). Do not overtighten the 13 94ÑLubricate Nylon Jamnut, it should be easy to pivot the Leg Press Arm
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13. Attach a Press Arm (7) to one side of the Press 13 Frame (12) with two 5/16Ó x 2 1/2Ó Bolts (39) and two 5/16Ó Nylon Locknuts (40). 7 39 Attach the other Press Arm (7) to the Press Frame (12) in the same manner. 40 7 12 14. Press a 1Ó Round Inner Cap (70) into one of the 14 Press Arms (7). Press a 1 3/4Ó Square Inner Cap (48) 48 into the Press Arm. 70 Repeat this step for the other Press Arm (not shown). 7 15. Lubricate both axles on the Butterfly Frame (3). 15 Refer to the drawing and iden
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16. Press a 1 3/4Ó Square Inner Cap (48) into the lower 16 end of the Left Arm (6). Wet the lower end of the Left Arm with soapy water. Slide a 10Ó Pad (45) onto the Left Arm. 6 Repeat this step with the Right Arm (5). 5 Note: The remaining parts from the parts bag labeled ÒARM ASSEMBLYÓ will be used in assembly step 55. 48 22 22 17 Cable Assembly 17. Locate and open the parts bags labeled ÒCABLE ASSEMBLYÓ and ÒPULLEYS.Ó During steps 18 through 47, refer to the CABLE DIA- GRAMS on pages 26 and 2
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19. Wrap the Butterfly Cable (89) around a 3 1/2Ó Pulley 19 (82) as shown. Attach the Pulley and a Cable Trap (80) to the bracket on the Leg Press Upright (4) with a 42 3/8Ó x 2Ó Bolt (50) and a 3/8Ó Nylon Locknut (42). The 4 Cable Trap must be oriented as shown and be 82 positioned to hold the Cable in the groove of the Pulley. 50 80 89 20. Locate one of the pre-assembled pairs of Pulley 20 Plates (31) and 3 1/2Ó Pulleys (82). Route the Butterfly Cable (89) under the indicated 3 1/2Ó Pulley (82
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23. Find the Rear Cable (87)Ñthis is the shortest 23 Cable. Slide one end of the Rear Cable onto the 5/16Ó 91 92 x 3Ó Bolt (92). Thread another 5/16Ó Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave 87 enough room between the two Jam Nuts for the Cable to pivot. 24. See the inset drawing. Attach a 3 1/2Ó Pulley (82) and 24 a Cable Trap (80) to the upper hole in a Large ÒUÓ Bracket (84) with a 3/8Ó x 2Ó Bolt (50) and a 3/8Ó Nylon Locknut (42). Make sure the Cable Trap is 87 in
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27. Find the Press Cable (88)Ñthis is the longest 27 Cable. Attach the end of the Press Cable (88) to the Large ÒUÓ Bracket (84) with a 1/4Ó Nylon Locknut (44) and a 1/4Ó Washer (37). Do not completely tighten the Nylon Locknut. It should be threaded onto the 44 end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in 37 the inset drawing. 84 44 88 37 84 88 28. Wrap the Press Cable (88) around a 3 1/2Ó Pulley 28 (82). Attach the Pulley and a Cable Trap (80) t
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30. Route the Press Cable (88) over the indicated 3 1/2Ó 30 Pulley (82) attached to the Pulley Plates (31). The 31 Cable must be routed from the direction shown. 50 Refer to the inset drawing. Make sure the Cable is 82 88 between the Cable Trap (80) and the Pulley. Make sure the Cable Trap is positioned to hold the Cable in place as shown in the inset drawing. Tighten the 3/8Ó x 2Ó Bolt (50) and the 3/8Ó Nylon 80 Locknut (42, not shown). 88 31. Route the Press Cable (88) around a 3 1/2Ó Pulley
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34. Route the Press Cable (88) around a 3 1/2Ó Pulley 34 (82). Attach the Pulley and a Cable Trap (80) to the 88 Press Frame (12) with a 3/8Ó x 3Ó Bolt (94), a 3/8Ó Washer (38) and a 3/8Ó Nylon Jamnut (43). 82 94 Make sure the Cable Trap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Frame. 38 80 43 12 Crossbar 35. Wrap the Press Cable (88) around a ÒVÓ Pulley (81). 35 Attach the ÒVÓ Pulley to the lower bracket on the Leg Press U
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38. Note: The 3 1/2Ó Pulley (82) used in this step was 38 attached in step 36. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2Ó Pulley (82). Make sure the Cable Trap (80) is turned to 43 hold the Cable in place and that the Cable is rout- ed as shown. Tighten the 3/8Ó x 4 1/2Ó Bolt (74) and 82 the 3/8Ó Nylon Jamnut (43). 80 88 74 39. Slide a 5/16Ó Washer (20) onto a 5/16Ó x 2 3/4Ó Bolt 39 (55). Insert the Bolt into the Front Seat Frame (8). Fully t
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42. Locate the remaining preassembled pair of Pulley 42 Plates (31) and 3 1/2Ó Pulleys (82). Route the High Cable (85) under the indicated 3 1/2Ó Pulley (82). The end of the Pulley Plates (31) with two holes should be downward. Refer to the inset draw- 85 85 ing. Make sure the Cable is between the Cable 82 Trap (80) and the Pulley, and that the Cable Trap is 50 positioned to hold the Cable in place. 31 80 Tighten the 3/8Ó x 2Ó Bolt (50) and the 3/8Ó Nylon End with two Locknut (42, not shown). h
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46. Remove the indicated 3/8Ó x 2Ó Bolt (50), the 3/8Ó 46 Nylon Locknut (42), the 3 1/2Ó Pulley (82) and the Cable Trap (80) from the indicated Pulley Plates (31). Lay the Low Cable (86) over the Pulley. Re-attach the Pulley and the Cable Trap to the lowest hole in the Pulley Plates with the Bolt and the Nylon Locknut. 31 Make sure the Cable Trap is turned to hold the 42 Cable in place. 50 82 80 86 47. Wrap the Low Cable (86) around a 3 1/2Ó Pulley (82). 47 Attach the Pulley to the Lat Upright (
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48 Seat Assembly 1 48. Locate and open the parts bag labeled ÒSEAT ASSEMBLY.Ó 37 Attach a Small Backrest (97) to the Lat Upright (1) 64 with two 1/4Ó x 2 1/2Ó Machine Screws (64) and two 1/4Ó Washers (37). 97 49. Press a 1 1/2Ó Square Inner Cap (57) into the Rear Seat Frame (16). 49 Insert a 1/4Ó x 2Ó Carriage Bolt (61) through the cen- 17 ter hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4Ó x 1/2Ó Screws (59). 61 Insert the 1/4Ó x 2Ó Carriage Bolt (61) through the
