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®
S&S Cycle, Inc.
Instruction Sheet 51-1062
Revised 6-26-02
14025 County Hwy. G Box 215
Viola, Wisconsin 54664 U.S.A.
Copyright ©, 1998, 1999, 2001, 2002
by S&S Cycle, Inc.
Phone 608-627-2080 • Fax 608-627-1488
Technical Service Phone: 608-627-TECH (8324)
All rights reserved. Printed in the U.S.A.
Because every industry has a leader
Technical Service Email: sstech@sscycle.com
Website: www.sscycle.com
Installation Instructions for
S&S Air Cleaner for Stock Tillotson, Bendix, and Ke
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2 3. Attach mounting bracket to engine. Do not D tighten bracket completely at this time. E A A. 1966-1982 Shovels normally utilize bracket #17-0092, which attaches to bottom of front rocker box and air cleaner backplate. B. Ironhead Sportsters normally utilize bracket #17-0093, which attaches to front intake C lifter guide bolt and air cleaner back plate. B NOTE - Backplate screws supplied with this kit have thread locking compond on threads. If screw without thread locking compound is used, a
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3 4. Attach backplate to carb and determine number of shims or washers required to fill gap between backplate and mounting bracket. 5 5. Insert ⁄16 -18 bolts of appropriate length through backplate, shims, mounting bracket, and lockwasher. 6. Tighten all mounting hardware. 7. Insert vent hose connector #50-8111 into end of existing crankcase vent hose, place S&S crankcase vent hose #17-0113 over other end B of connector, and secure with hose clamp. Place second clamp over vent hose and attach en
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4 A A B Picture 2 Vent hose, breather fittings and air cleaner mounts installed. D C C 1 6. Insert ⁄4 -28 bolt through backing plate from filter side. On Big Twins only- position the .200” thick spacer between the backplate and support bracket. Next install the bracket, flat washer and Picture 3 the Nyloc nut. Repeat with the other mounting A - Breather T-hose in backplate notch. bracket. (See Picture 3 Item C) B - Breather fitting and support bracket. 7. Align the backplate on carburetor. Do no
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5 NOTE - At least one .125” shim must be installed between breather fitting and cylinder head. Otherwise breather screw may bottom out in cylinder head, resulting in oil leak and possible damage to head or C screw. (See Picture 4 Item B) 6. Install backplate on carb. NOTE - Backplate screws supplied with this kit have thread locking compond on threads. If screw without thread locking compound is used, a thread locking compound such as Loctite 242 must be applied, and A B screws properly tighten
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6 1966-1984 Shovel Big Twin and 1957-85 Sportster with stock carburetor .............................................. Part #17-0199 1984-89 Big Twin, 1986-87 Sportster with stock carburetor. .............. Part #17-0108 8e 8e 8d 8c 8b 8a 27 37 7a 26 22 25 23 18 20 3 21 21 20 5 28 2 23 6a 1 20 14a 16 5 20 To Manifold To Manifold 30 15 31 4 32 29 33
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7 1993-up Big Twin and 1991-up Sportster with stock carburetor ............................................ Part #17-0100 1994-up Buell with stock carburetor.................................................... Part #17-0105 1999-up Twin Cam with stock carburetor or single runner fuel injection .............................................................................................................. Part #17-0101 1993-up Big Twin 1994-up Buell 43 44 13 7b & 8 42 1991-up Sportster 11 1999-up T
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8 S&S Air Cleaner Assemblies for Stock Carburetors Parts and Mounting Hardware 1. Air cleaner cover ................................... Part #17-0078 17. Vent hose, 1991-up XL .......................... Part #17-0365 2. Element ................................................. Part #17-0079 18. 90° Elbow fitting..................................... Part #50-8110 3. Backplate 19. Hose fitting ............................................ Part #50-8121 1966-’89 Big Twin, 1966-’87 Sportsters ... Par
