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2005 Assembly & Operation Manual
Models: 810SS & 8611SS
A
64060 5/2/05
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INTRODUCTIONS/TABLE OF CONTENTS Congratulations on purchasing the most advanced, all-season skid steer snowplow available! The Blizzard Power Plow® snowplow is clearing new trails for innovative design, rugged durability, quality craftsmanship and superior performance. Our exclusive products are manufactured and tested in Michigan’s Upper Peninsula, the snow capital of the Midwest. With an annual snowfall averaging over 250" we couldn’t imagine building snow removal products anywhere els
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SAFETY WARNING Prior to operating your Power Plow® snowplow, review the WARNING! label at the passenger’s side rear of the moldboard (shown below). CAUTION NOTE: Read and understand all warnings indicated in this manual prior to operating the snowplow. Warnings and cautions in the manual are indicated by the icons shown at left. NOTE: If at any time the safety labels become illegible, promptly replace them. 3 64060 (2005-810&8611SkidSteer).doc
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OPERATION Your Blizzard Power Plow® snowplow is the most advanced and A. Compact Position (8' or 8'-6" Blade Width) versatile snowplow on the market. The easy-to-use controls • Primary position when transporting the allow you to automatically adjust the plow blade and wings into snowplow an infinite number of plowing positions. Review the illustrations • For use in heavy snow conditions with poor below to determine the best position for your plowing needs. visibility, initial clear
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UNPACKING & INSPECTION Your Blizzard Power Plow® snowplow has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your plow. In the event of shipping damage or missing parts, immediately contact our Customer Service Department at 1-888-680-8600. Begin unpacking and inspection in the following order: 1. Remove the shipping document from the end panel of the pallet wrap. Retain all documentation for your records
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TECHNICAL SPECIFICATIONS PART SPECIFICATION 810 8611 PART SPECIFICATION 810 8611 Length 96” (8’) 102” (8’6”) Angle Cylinders 2 Thickness 12 gauge 11 gauge Stroke 10” Height 31” 34” Ram Diameter 1-3/4” 2” Reinforcement 4 ribs @ 1/4" Bore Diameter 2” 2-1/4” MOLDBOARD CYLINDERS Cutting Edge 1/2” x 6” 5/8” x 6” Slide Box 2 Finish Powder Coat White Cylinders (4) 3/8” (6) 3/8” Stroke 13-15/16” 18-7/16” Trip Mechanism hooked hooked Ram Diameter 1” 1-1/8” extension extension Bore Diamete
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TORQUE SPECIFICATIONS Grade Identification Marking for J429-Grade 5 Bolt Grade Identification Marking for J429-Grade 8 Bolt SAE J429 – Grade 5 SAE J429 – Grade 8 Nominal Nominal Clamp Loads Tightening Torque Clamp Loads Tightening Torque Thread Size Thread Size (lbs) “Lubricated” “Dry” (lbs) “Lubricated” “Dry” 1/4-20 2,000 6 ft-lbs 8 ft-lbs 1/4-20 2,850 9 ft-lbs 12 ft-lbs 5/16-18 3,350 13 ft-lbs 18 ft-lbs 5/16-18 4,700 18 ft-lbs 25 ft-lbs 3/8-16 4,950 23 ft-lbs 31 ft-lbs 3/8-16
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MOLDBOARD ASSEMBLY 60005 1. Remove dust cap from both of the slide box cylinders 9 16 located at the center/rear of the moldboard. Attach adapters (60007 on the 810SS and 60272 on the 8611SS) to each of 9 16 the base ports and rod ports. 60007 NOTE: All of the hydraulic adapters can be found packaged with 9 the manifold assembly. 16 2. Connect hoses (60224) to each of the hydraulic adapters on 9 9 16 16 the cylinders. NOTE: Review the label on each hose for the app
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A-FRAME ASSEMBLY 1. The manifold and angle cylinders have been secured to the A-Frame at the factory; however, each contains several components that you will need to install. 2. Remove the A-Frame cover to gain access to the manifold. S9 S1 S5 3. Each of the hose ports on the manifold are covered with stretch wrap. Remove the wrap and install adapter (60272) CV5 to ports #1, 2, 7, 8, 9 & 10. 7 2 10 8 1 9 NOTE: DO NOT let any foreign objects enter into the open por
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HYDRAULIC GUIDE 10 64060 (2005-810&8611SkidSteer).doc
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SCHEMATIC A S5 B C D S4 E S3 F S9 G S10 H S1 J S2 K S10 S2 S4 S3 (BOTTOM) (TOP) S9 S1 S5 ELECTRICAL SCHEMATIC LEFT SLIDE BOX RIGHT SLIDE BOX RIGHT ANGLE LEFT ANGLE 8 7 1 2 9 10 RV2 RV3 3000 PSI 1500 PSI 1500 PSI RV4 RV1 RV5 (2650 PSI) (2650 PSI) 1700 PSI 1700 PSI (2800 PSI) (2800 PSI) CV3 CV4 CV1 CV2 50 PSI 50 PSI 50 PSI 50 PSI S3 S4 S10 S9 S2 S1 S5 CV5 5 PSI PC 50 PSI P T HYDRAULIC SCHEMATIC NOTE: Wher
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ELECTRICAL-ASSEMBLY 1. Connect the manifold coil harness to the plow harness. Feed the opposite end of the plow harness through the top access hole in the A-frame (same as 3/4" tank hydraulic hose) located on the driver’s side. GROUND MOUNT HOLE 2. Attach the grounds on the coil wire harness and plow MANIFOLD harness with a 3/8"-16 x 1-1/2" hex cap screw and 3/8" tooth MOUNT HOLES lock washer to the A-frame. Secure the wires with a lock nut. Review the diagram for the pro
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SS PISTOL GRIP CONTROL HARNESS SCHEMATIC (62131); DUMP SOLENOID S5 SWITCH #3 INCLUDES 62132, 62133, 62134, 62135, 62136, 62210, 62211& GROUND 62219 LEFT BOX RETRACT 2 L. RETRACT POWER S9 4 LEFT BOX EXTEND GROUND 6 RED BROWN A A L. EXTEND BLUE/BLACK BLUE/BLACK BLUE/BLACK RED S10 G G 9 9 G G SWITCH #2 BLUE/WHITE BLUE/WHITE BLUE/WHITE RED GROUND H H 14 14 H H GREEN GREEN GREEN RED RIGHT ANGLE E E 3 3 E E 2 RED/BLACK RED/BLACK RED/BLACK RED R. ANGLE POWER J C1 C2 J 8 M1 M2 8 J C3 C4 J S4 4 LEFT AN
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BACK VIEW OF SWITCH #3 TOP 12 3 4 56 BACK VIEW OF SKID STEER SWITCH PLATE BACK VIEW OF SWITCH #2 CONTROL TOP 12 PIN # COLOR FUNCTION AWG A PINK/BLACK POWER 18 34 B N/A N/A N/A (JUMPER) GROUND (JUMPER) C BLACK 18 D BLACK GROUND (JUMPER) 18 56 E GREEN RIGHT ANGLE 18 F BLUE LEFT ANGLE 18 G BLUE/BLACK LEFT BOX RETRACT 18 H BLUE/WHITE LEFT BOX EXTEND 18 J RED/BLACK RIGHT BOX RETRACT 18 K RED/WHITE RIGHT BOX EXTEND 18 C B D SWITCH # 1 SWITCH # 2 SWITCH # 3 A E NOTE: NO NUMBERS ON SWITCH NOTE: NO NUMB
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BLIZZARD PLUG (SQUARE) PIN # COLOR FUNCTION AWG C2 BLACK GROUND 18 1 N/A N/A N/A N/A N/A N/A 2 N/A N/A N/A 3 GREEN RIGHT ANGLE 18 4 BLUE LEFT ANGLE 18 5 N/A N/A N/A 6 N/A N/A N/A 7 N/A N/A N/A 8 RED/BLACK RIGHT BOX RETRACT 18 C D 9 BLUE/BLACK LEFT BOX RETRACT 18 B 10 N/A N/A N/A E A 11 N/A N/A N/A 12 N/A N/A N/A 13 RED/WHITE RIGHT BOX EXTEND 18 END VIEW LOOKING AT 14 BLUE/WHITE LEFT BOX EXTEND 18 CONNECTOR NOTE: REMOVE EXCESS RUBBER M1 FROM TERMINALS NOT USED K F J G H PIN # COLOR FUNCTION AWG A
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SS PLOW HARNESS (62134, 62135) PIN # COLOR FUNCTION AWG A BROWN DUMP SOLENOID 18 B N/A N/A N/A C N/A N/A N/A D BLACK GROUND 18 E GREEN RIGHT ANGLE 18 F BLUE LEFT ANGLE 18 M2 G BLUE/BLACK LEFT WING RETRACT 18 H BLUE/WHITE LEFT WING EXTEND 18 J RED/BLACK RIGHT WING RETRACT 18 K 18 RED/WHITE RIGHT WING EXTEND C D B C3 E A END VIEW LOOKING AT END VIEW CONNECTOR LOOKING AT CONNECTOR BLIZZARD PLUG (SQUARE) K F J G H PIN # COLOR FUNCTION AWG BLACK GROUND 18 1 N/A N/A N/A N/A N/A N/A 2 N/A N/A N/A 3
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ELECTRICAL-ASSEMBLY-COIL HARNESS SS COIL HARNESS (62136) 17 64060 (2005-810&8611SkidSteer).doc
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C C D B B D AUXILIARY CONTROL A E E A C3-2 HARNESS W/ DIODES (62166) PIN # COLOR FUNCTION AWG A N/A N/A N/A B BROWN PUMP SOLENOID 18 C N/A N/A N/A D BLACK GROUND 18 E GREEN RIGHT ANGLE 18 F BLUE LEFT ANGLE 18 G BLUE/BLACK LEFT BOX RETRACT 18 F K K F H BLUE/WHITE LEFT BOX EXTEND 18 G J H J G J RED/BLACK RIGHT BOX RETRACT 18 H K RED/WHITE RIGHT BOX EXTEND 18 C4 C3-2 C4 D1 PIN # COLOR FUNCTION AWG D2 A N/A N/A N/A D3 B N/A N/A N/A D4 C3-2 C4 D5 C N/A N/A N/A D BLACK GROUND (JUMPER) 18 D6 BROWN -
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MOUNTING & DISMOUNTING INSTRUCTIONS Prior to operating your Power Plow® snowplow, review the Mounting and Dismounting Instructions label on the back of the driver’s side moldboard. NOTE: If at any time the Mounting and Dismounting Instructions label, or any other label attached to your snowplow become illegible, promptly replace them. 19 64060 (2005-810&8611SkidSteer).doc
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TESTING 1. To test all of the functions on the Power Plow, your snowplow needs to be properly attached to the skid steer. Refer to the Mounting & Dismounting label on the back of the plow. 2. Complete the hydraulic connections with the skid steer turned off. Note: Due to the various make and model skid steer available, hydraulic couplings for the auxiliary hydraulic connections are not provided. Consult your skidsteer’s Operation Manual for the appropriate couplings nee
