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PCG-R505AFE
SERVICE MANUAL For American Area
Latin Model
Ver. 1-2001J
“Revision History” is ap-
pended to the end of
this manual.
Update
S400
Lineup: PCG-R505AFE
Notebook Computer
9-872-290-01
Confidential
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Information in this document is subject to change without notice. Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions. Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS, Windows, the Windows 95, Windows 98, Windows 2000, Windows CAUTION: Danger of explosion if battery is incorrectly replaced. ME and Windows XP logo are trademarks of Microsoft Corporation. Replace only
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TABLE OF CONTENTS Section Title Page CHAPTER 1. REMOVAL 1-1. Flowchart ......................................................................... 1-1 1-2. Main Electrical Parts Location Diagram ......................... 1-2 1-3. Removal ........................................................................... 1-2 1. Key Board Unit ................................................................ 1-2 2. Palm Rest Section ............................................................ 1-3 3. SWX-72 B
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CHAPTER 1. REMOVAL 1-1. Flowchart COVER POWER KEY BOARD FRAME SPEAKER (BOTTOM LF/ (L/R) OFF UNIT HOUSING LR/R) P 1-2 P 1-5 P 1-6 P 1-6 SWX-76 BOARD P 1-6 ENCODER SWX-72 CNX-119 (ROTARY) BOARD BOARD P 1-3 P 1-3 P 1-7 TOUCH MODEM PAD CARD P 1-3 P 1-7 CNX-121 DC MBX-48 HEATSINK BATTERY BOARD FAN BOARD (CPU) P 1-4 P 1-8 P 1-8 P 1-9 P 1-9 IFX-141 PALM REST BOARD SECTION P 1-3 P 1-4 HDD P 1-5 CNX-120 LCD CNX-131 BOARD SECTION BOARD P 1-10 P 1-10 P 1-10 LCD BEZEL UNIT P 1-11 P 1-11 LEX-29 BOARD P 1-12
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1-2. Main Electrical Parts Location Diagram CNX-131 Board LEX-29 Board Speaker (L) LCD Unit Inverter Unit CNX-121 Board DC Fan Modem Card MBX-45 Board IFX-141 Board SWX-76 Board Speaker (R) Battery Encoder (Rotary) CNX-119 Board SWX-72 Board Touch Pad HDD 1-3. Removal 1. Key Board Unit Key Board Unit 2 Claw 4 Harness 3 2 Claw 2 Claw 1 M2X6 Confidential PCG-R505AFE (AM) 1-2
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2. Palm Rest Section Palm Rest Section 3 Flexible Flat Cable (10 core) 2 1 M2X6 1 M2X6 3. SWX-72 Board, Encoder (Rotaly), Touch Pad 7 Claw 7 Claw 8 Escutcheon (TP) 9 2 Flexible Flat Cable (12 core) 7 Claw 7 Claw Touch Pad 6 4 Encoder (Rotary) 5 M1.4X3.5 1 Flexible Flat Cable (10 core) SWX-72 Board 3 M2X4 Confidential PCG-R505AFE (AM) 1-3
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4. IFX-141 Board 4 M2X4 IFX-141 Board 1 Flexible Flat Cable (12 core) 3 Cover (Bottom LF) 5 2 Claw 5. Battery 1 Harness Nickel Hydrogen Battery 2 Confidential PCG-R505AFE (AM) 1-4
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6. HDD 4 M3X4 1 FPC (HDD) 2 M2X4 5 Bracket (HDD R) 7 Bracket (HDD F) 6 M3X4 3 HDD 30 GB 7. Cover (Bottom LF/LR/R) Cover (Bottom LR) 3 Claw 3 Claw Cover 4 (Bottom LF) Cover (Bottom R) Assy 2 1 Claw 6 5 Claw Confidential PCG-R505AFE (AM) 1-5
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8. Frame Housing 1 Harness 3 Undo four claws and remove the cover (BP). 2 Flexible Flat Cable (8 core) 4 M2X6 Frame Housing 3 Undo four claws and remove the cover (BP). 5 9. SWX-76 Board, Speaker (L/R) 9 5 Button (Power) Speaker (L) SWX-76 Board 3 1 Flexible Flat Cable 7 (8 core) 8 Speaker Speaker (R) Bracket 2 Tapping 2X4 6 Speaker Bracket 4 Harness Confidential PCG-R505AFE (AM) 1-6
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10. CNX-119 Board 3 Flexible Flat Cable 1 M2X4 (NI Shield) 20P CNX-119 Board 2 11. Modem Card 1 M2X2.5 2 Connector 1 M2X2.5 Modem Card 4 Harness (2P) 3 Confidential PCG-R505AFE (AM) 1-7
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12. CNX-121 Board 1 M2X4 2 Shield CNX1 4 Flexible Flat Cable (10 core) CNX-121 Board 3 13. DC Fan 2 M2X6 DC Fan (With Heatsink) 1 Harness 3 2 M2X6 Confidential PCG-R505AFE (AM) 1-8
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14. MBX-48 Board 5 M2X4 2 Harness (Power 3P) 1 Harness (LCD) 5 M2X4 5 M2X4 6 Shield MBX1 8 Spacer (MBX) 0 RJ-45 (For Internal) Harness 3 Harness 7 M2X3.5 4 Flexible Flat Cable (NI Shield) 20P 5 M2X4 9 qa Lid (VGA) Assy MBX-48 Board 15. Heatsink (CPU) Heatsink (CPU) The heatsink (CPU) must be installed * 1 P2X3 with the thermal sheet (CPU) in soft state to protect the CPU from the stress. For this purpose, with the thermal sheet (CPU) pasted, warm the heatsink (CPU) to about 70 °C, and when the t
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16. CNX-120 Board, LCD Section, CNX-131 Board LCD Section 3 Harness (2P) 6 M2X5 1 M2X5 CNX-120 Board 7 M2X4 CNX-131 Board 2 0 Harness (Power 3P) qa 9 qd Cover (BBL) 5 M2X5 qs Cover (BBR) 4 Harness (LCD) 8 M2X4 Confidential PCG-R505AFE (AM) 1-10
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17. Bezel 4 M2X5 5 Claw 3 Hole Blind (Side) 6 5 Claw 5 Claw 3 Hole Blind (Side) 2 Cover (DL) 4 M2X5 5 Claw 5 Claw Housing (Bezel) Assy 1 Cover (DR) 18. LCD Unit 3 Harness (LCD) 7 Bracket (LCD-L) 6 M2X3 2 4 M2X3 LCD Unit 5 Bracket (LCD-R) 1 Harness Confidential PCG-R505AFE (AM) 1-11
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19. LEX-29 Board, Inverter Unit 3 Harness 5 Harness 1 M2X3 2 4 LEX-29 Board Inverter Unit 6 Harness Confidential PCG-R505AFE (AM) 1-12 (END)
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CHAPTER 2. SELF DIAGNOSTICS < ATTENTION > Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. Confidential PCG-R505AFE (AM) 2-1 (END)
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Speaker CHAPTER 3. BLOCK DIAGRAM Coppermine Coppermine Processor Core with 256/ CLKGEN Processor Core with 256/ 128KB L2 Cache SMBUS IMI 128KB L2 Cache C9835 Docking Station µ BGA2 12 XGA BGA2 LCD & INVERTER Refer to Clock Generator SONY Block Diagram CPU Local Bus LCD CONN 100MHz Memory Bus DC-IN DCin CONN SO-DIMM On Board Display Display Memory Cash VCH Cash Graphics & Memory VCH Cable Graphics & Memory CONTROLLER ROW#2,3 CONTROLLER HUB HUB USB USB0 GMCH2-m VGA DB-15 GMCH2-m CONN Bus #0 Dev #
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CHAPTER 4. FRAME HARNESS DIAGRAM LEX-29 BOARD CN4901 SIDE A 8 1 LCD FROM board connector (direct connection) 1 A Y Harness (connector at both end) Harness (soldered at one end) INVERTER UNIT CN502 HARNESS (LCD) DOCKING STATION CN701 Side L 12 PCGA-DSD5/DSM5 131 CNX-131 BOARD EXTENSION CN1401 SIDE A 59 60 199 MEMORY MODULE LITHIUM ION CN4401 61 62 PCGA-MM64N/MM128N BATTERY PACK DC IN 2 100 /MM256N 143 144 CN2702 SWX-76 BOARD SIDE B Rear CN2004 CN4801 CN4402 S4801 81 7 8 1 CN4802 FCC (8P) 3 POWER
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CHAPTER 5. EXPLODED VIEWS AND PARTS LIST NOTE: The components identified by mark 0 or • The mechanical parts with no reference number in the dotted line with mark 0 are critical for safety. exploded views are not supplied. Replace only with part number specified. • Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • When the same reference numbers are written down in the list, please use the one list
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5-1. Main Section Ref.No. Part No. Description Ref.No. Part No. Description 1 A-8066-926-A COMPLETE PWB SWX-72 51 4-641-449-01 FOOT (F) 2 1-757-785-11 FLEXIBLE FLAT CABLE (10 CORE) 52 X-4624-332-1 COVER (BOTTOM R) ASSY 3 1-476-060-32 ENCODER (ROTARY) 53 4-652-918-01 LID (ETHER) 4 4-652-922-03 BRACKET (JOG) 54 X-4623-578-1 LID (VGA) ASSY 5 4-652-940-02 DETECTOR, LATCH 55 4-654-610-03 COVER AIR DUCT 6 4-652-921-04 BUTTON (PAD) R 56 1-756-038-21 BATTERY, NICKEL HYDROGEN 7 4-652-920-04 BUTTON (PAD)
