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PTO
GRASS COLLECTION
SYSTEM
DESIGNED FOR:
MODEL 89201800
GRAVELY 200 SERIES MOWER
OPERATOR S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: 00191300 (Q0314) $4.00 REV: 1
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PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - ------------------------------2 2-11 Adjustment Of The Lengths Of The Hoses ----13 Safety Alert Symbols----------------------3 2-12 Attachment Of The Upper Hose -----------13 Warranty -----------------------------4 2-13 Attachment Of The Lower Hose To The I INTRODUCTION AND DESCRIPTION - - ------------5 Blower Cone - - - ------------------------13 1-1 Introduction - ------------------------5 2-14 Attachment Of The L
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SAFETY WARNING! NEVER operate the unit unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP.
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WARRANTY 4
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SECTION I INTRODUCTION AND DESCRIPTION 1-1 Introduction Section II INSTALLATION FOR USE We are pleased to have you as a Gravely customer. Your collection system has been designed to give you a 2-1 Preparation Of Mower low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is Carefully dismantle wooden shipping crate from around provided to give you the necessary instructions to the components. Cut retaining straps and separate the properly mount an
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Safety Interlock Harness Connection 2-2 Attaching Lower Frame Legs The safety interlock harness is located inside of the right Remove the (3) bolts (Figure 3) from each side of the PTO arm assembly (Figure 5). To install the harness to rear of the mower. Keep the bolt, from each side, that the mower, lift the hood of the mower for engine threads through the mower’s rear frame. Place the left compartment access. Route the harness as shown lower main frame leg P#(00197700) onto the rear of the tow
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Figure 7 Safety Interlock Harness Connections Figure 9 Top Main Frame Assy. Top Main Frame Assembly Parking Brake Pivot Frame Handle Switch Bolts 3/4” x 1-1/2” HHCS Figure 8 Wiring Diagram 2-4 Attaching The Lift Handle To The Aluminum Grass Container The various parts of the handle assembly P#(00192100) must be attached to the container frame. Figure 10 shows the orientation and location of the components. Slide the lift handle into the slot in the handle mount bracket P#(00193500) on the grass
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Figure 10 Figure 13 Aluminum Grass Container Assy. Lift Handle Assy. Handle Grip Handle Mount Bracket Latch Rod Figure 11 Aluminum Grass Container With Handle Attached Figure 12 Latch Hook Mechanism Assembled 8
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inside of the container through the hole in the container 2-5 Attaching The Aluminum Grass to the outside. Orient the inlet opening to face the Container To The Unit ground. Use the tabs P#(00191900) inside of the box to hold the inlet in place. It is recommended that two people perform this step. That way, one person on the NOTE: IT IS RECOMMENDED THAT 3 PEOPLE inside of the container can position the tabs, while the ASSIST IN MOUNTING THE CONTAINER. other person tightens the bolts. Looking at
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Exploded Parts View 1 2 3 4 5 2 6 7 8 12 9 4 13 7 16 14 10 20 17 11 18 21 19 39 23 22 24 22 15 25 26 38 33 27 32 37 29 34 36 30 28 35 31 10
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45 51 Parts View 46 50 44 53 43 52 40 54 48 47 41 42 49 Item Part No. Qty. Description Item Part No. Qty. Description 1 ---- 00195600----1 ---- Blower Cone 8” 34 - - - 06713500----1 ---- 3/32” x 2” Hair Pin Clip 2 ---- 05980900----2 ---- 5/16”-18 x 2” HHCS 35 - - - 00196800----1 ---- Belt Tension Rod 3/8”-16 3 ---- 00195800----1 ----4 Blade Impeller 36 - - - 00196500----1 ---- Blower Mount Bracket Assembly Assembly 4 ---- 05957900----4 ----3/8”-16 x 1-1/2” HHCS 37 - - - 05980800----2 ----1/4”-20
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And replace the hair pin clip. Adjust the cam stop bolt 2-8 Belt Installation P#(05980900) to allow the cam to rotate slightly over center when the blower is disengaged (Figure 17). Loosen the (2) bolts that secure the gear box assembly P#(00197300) to the pto mount plate (Figure 15). Cam Assy. Figure 17 Loosen the adjustment bolt P#(05942200) until the gear box assembly is at its far left adjustment (the gear box is moved towards the mower’s engine pulley). Connect the A56K kevlar cord belt P#(
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6” hose onto the outlet of the blower assembly. See Mower Deck Figure 19 for details. Make sure both ends of the hose Figure 18 Deflector Shield Mount are clearly attached to the inlet and the blower assembly Boot Hanger inlet. Tighten the hose clamps. Notch 2-13 Attachment Of The Lower Hose To The Blower Cone Slide a 7”-8” hose clamp P#(03022400) over both ends of the lower hose. Then proceed to slide the lower hose onto the blower cone. Tighten the hose clamp. The assembly should look like Fig
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* Mow twice, at different height settings, (high, then low), 2-16 Final Checks if grass is extra tall. * Remember that horsepower requirements will vary with To check the operation of the safety interlock harness the mowing conditions such as type and height of turf perform the following: grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc. A. Start mower B. While seated in the operator’s seat, rotate the 3-3 Disengagement Of The Blower engagement handle of the c
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3. Make sure all shields are in place and in good SECTION V condition. Repair or replace any missing or damaged shields. PARTS AND SERVICE 4. Perform lubrication per paragraph 4-2. 5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation. 5-1 Parts And Service Information 6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears. Gravely c
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SAFETY DECALS To promote safe operation, Gravely supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. Part #: 05361000 Part #: 05360200 Part #: 05360600 Part #: 05360500 Part #: 05360300 Part #: 05360800 Part #: 05360400 Part #: 05360900 Part #: 05225500 Part #: 05360700 16
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17
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GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.com
