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Rear-Engine Rider
Owner/Operator Manual
Models
927060 - 1028
927062 - 1232
927064 - 1440
ENGLISH
FRANÇAIS
ESPAÑOL
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Coller l’autocollant du 
model & modèle et du numéro de 
série dans cet encadré.
serial number 
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product reg-
modelo y número de serie 
02777600E 5/03
istration here. del registro del producto.
Supersedes 02777600, A–D
Printed in USA                                                                                         
                    
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                                       TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .  22 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Troubleshooting. . . . . . . . . . . . . . . . . . . .  23 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Service Parts . . . . . . . . . . . . . . . . . . . . . .  24 Maintenance Schedule . . . . . . . . . . . . . . . 12 Specifications . . . . . . 
                    
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                                                        3. Review control functions and operation of  DELIVERY the unit. Do not operate the unit unless all  Customer Note: If you have purchased this  controls function as described in this  product without complete assembly and  manual. instruction by your retailer, it is your  responsibility to: 4. Review recommended lubrication,  • Read and understand all assembly maintenance and adjustments. instructions in this manual. If you do not  5. Review Limited Warranty Polic
                    
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                             2 CAUTION PRUDENCE PRECAUCIÓN • Maximum tonque weight: 30 lbs. • Poids maximum du timon: 30 livres. • Peso máximo de la lengüeta: 30 lbs. • Maximum trailer weight: 300 lbs. • Poids maximum de la remorque: 300 livres. • Peso máximo del remolque: 300 lbs. • Do not use hitch with bagger attached. • Ne pas utiliser l'attelage lorsque l'ensacheuse est • No usar el enganche con la embosaldora • Do not use on steep hills or slopes. posée. acoplada. • Do not park on hills when trailer is • Ne pas u
                    
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                             SAFETY RULES Always stand clear of discharge If unit is to be used by someone other than  area. Do not direct discharge original purchaser; loaned, rented or sold,  toward other people. ALWAYS provide this manual and any needed  safety training before operation. OL1810 Read, understand, and follow all safety  practices in Owner/Operator Manual before  assembling, using or working on this mower. Keep people away from unit  while operating. ALWAYS remove key from ignition and wire  from spark
                    
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                                ALWAYS keep hands and feet away from all Keep all movements on the slope slow and  rotating parts during operation. Rotating parts gradual. DO NOT make sudden changes in  can cut off body parts. speed or direction. ALWAYS keep hands away from all pinch Use extra care while operating machines with  points. grass catcher or other attachments. They can  affect stability of the machine. DO NOT touch unit parts which might be hot  from operation. Allow parts to cool before Avoid starting, sto
                    
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                          When practical, remove gas-powered A frozen battery can explode and result in  equipment from the truck or trailer and refuel it death or serious injury. DO NOT charge or  on the ground. If this is not possible, then jump start a battery containing frozen fluid.  refuel such equipment on a trailer with a Thaw the battery before putting on a charger  portable container, rather than from a gasoline or jump starting. dispenser nozzle. ALWAYS keep protective structures, guards,  Keep the nozzle in 
                    
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                                                           ASSEMBLY FIRST TIME USE WARNING: AVOID INJURY. Read  1. Install steering wheel. and understand the entire Safety  2. Connect negative battery cable to battery.  section before proceeding. See Battery Removal and Installation on  page 19 and perform step 1 in the  TOOLS REQUIRED removal section and perform steps 3, 4,  • Adjustable wrench and 6 in the installation section. • Petroleum jelly or dielectric grease. 3. Check oil (see Check Engine Oil in  Maintenance
                    
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                                          OPERATION Safety Interlock System WARNING: AVOID INJURY. Read  and understand the entire Safety  WARNING: Safety interlock failure  section before proceeding. and improper operation of unit can  result in death or serious injury. Check  CONTROLS AND FEATURES  system before each use to make sure  (FIGURE 3) it is functioning properly. 1 Perform the following tests to ensure the  safety interlock system is working properly. If  the unit does not perform as stated, contact  2 your
                    
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                                                            3. Fill fuel tank to 1/2 in. (1.3 cm) below  Throttle Lever (Item 3) bottom of filler neck. See Specifications  Move throttle lever to  on page 25 for fuel tank capacity. CHOKE CHOKE to start a cold  engine. 4. Replace fuel cap STOPPING IN AN EMERGENCY Move throttle lever to  FAST FAST position to  Remove foot from forward and reverse pedal  increase engine speed. and press on parking brake. STARTING AND SHUTTING OFF  Move throttle lever to ENGINE SLOW position
                    
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                        05305700A           4. Put seat down and install detent pin. MOVING THE UNIT MANUALLY Mounting Hardware WARNING: DO NOT disengage or  bypass transmission and coast  downhill. Disengage transmission  bypass lever to drive unit and  engage transmission bypass  lever to push unit manually  (figure 4). OA0080 Detent Pin Transmission Bypass Lever Disengaged  Seat to Drive Unit OE0043 Figure 5 TRANSPORTING UNIT Transmission Bypass Lever Engaged to  Push Unit Manually ALWAYS turn engine off when transp
                    
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                                                   MAINTENANCE SCHEDULE shows the recommended service schedule.  Refer to the maintenance instructions in the  WARNING: AVOID INJURY. Read  Engine Manual for additional information. and understand the entire Safety  IMPORTANT: Do not place unit on end. section before proceeding. NOTE: Use figure 6 to locate items called out  IMPORTANT: Proper maintenance can  in the maintenance schedule. prolong the life of unit. The following chart  1 2 7 5 6 4 3 1. Cooling System 4. Spa
                    
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                                   Interval Task Action Check Battery Keep battery and battery terminals clean (see Cleaning  Battery and Battery Cables on page 20). Lubricate Unit Apply grease to two front  Zerk wheel zerks, steering  gear, and pinion. Steering  25 Hours  Gear and  or Every  Pinion Season Zerk 1 Clean air filter (item 2). Refer to Engine Manual for detailed  Clean Air Filter instructions. 2 Drain engine oil by opening oil drain petcock (item 6). Refer  Change Engine Oil to Engine Manual for detailed i
                    
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                        SERVICE AND ADJUSTMENTS 2. Disconnect electric clutch connector  WARNING: AVOID INJURY. Read  (item 5). and understand the entire Safety  3. Disconnect guide arms (item 1) from unit. section before proceeding. NOTE: Perform step 4 for 28- and 32-inch  mower decks. Perform step 5 for 40-inch  REMOVING AND INSTALLING THE  mower decks. HOOD (927064) 4. Remove three lift links (item 3) from  Two clamping knobs hold the hood to the unit.  mower deck (item 4) and unit (figure 9). Turn clamping knobs c
                    
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                        28- and 32-Inch  3 2 1 Mower Deck  (927060, 062) 1. Guide Arm 2. PTO Belt 3. Lift Link 4. Mower Deck 5. Electric Clutch  Connector 4 5 3 OE0130 Figure 9 5. Check that the mower deck is level. LEVELING MOWER DECK AND  • If mower deck is not level, repeat  ADJUSTING MOWER DECK PITCH steps 1 through 4. Adjust on a level surface, with tires inflated to  • If mower deck is level, then adjust  correct air pressure (see Specifications on  mower deck pitch. page 25), and mower lift lever in the middle  p
                    
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                        NOTE: Perform steps 4 through 6 for 28- and  32-inch mower decks. Go to step 7 for 40-inch  2 mower decks. 1 2 1 OE0033 1. Rear Lift Link 2. Rear Trunnion 1. Front Trunnion OE0034 Figure 11 2. Front Lift Link Adjusting Mower Deck Pitch Figure 13 NOTE: The front blade cutting height (item 4)  4. Remove front trunnion (item 1) and front  should be 1/16 – 3/8 in. (1.59 – 9.53 mm)  lift link (item 2) from unit (figure 13). lower than the rear blade cutting height  • TO RAISE front of mower deck, tur
                    
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                        3. Remove mower blade (item 2) from clutch  To Lower  (item 1). Front of  Install Mower Deck 1. Install mower blade (item 2) on clutch  (item 1).  2. Torque hex bolts (item 5) to 45-55 lbf-ft  (61-75 N•m). 40-Inch Mower Deck (Figure 16) NOTE: The 40-inch mower deck has two  mower blades. Remove 1. Place mower lift lever in the highest  position. 2. Block mower blades (item 3) to prevent  rotation. To Raise  Front of 3. Remove mower blades (item 3) and blade  Mower Deck trays (item 2) from spindl
                    
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                        4. Install mower blade on unit (see Mower  SHARPENING MOWER BLADE Blade Replacement on page 17). . CAUTION: DO NOT sharpen mower  blade while on unit. An unbalanced  mower blade will cause excessive  Mower  vibration and eventual damage to unit.  Blade Check mower blade balance prior to  reinstalling mower blades.  NEVER weld or straighten mower  blades. 1. Remove mower blade from unit (see  Bolt Mower Blade Replacement on page 17). Gravely recommends having mower blades  sharpened by a professi
                    
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                        3. Disconnect negative (–) cable (item 9)  SERVICING THE BATTERY first then positive (+) cable (item 10). NOTE: Unit comes equipped with a  4. Remove battery hold down bracket  maintenance-free battery that requires no  regular maintenance except cleaning (item 5) and cross brace (item 7). terminals. 5. Remove battery (item 6) from unit. Install WARNING: Battery posts, terminals  1. Install battery (item 6) on unit. and related accessories contain lead  and lead compounds, chemicals  2. Install c
                    
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                        IMPORTANT: Ensure battery is not frozen. If  Cleaning Battery and Battery Cables battery is frozen, remove battery from unit and  (Figure 20) allow it to thaw before charging. 1. Remove battery from unit (see Battery  1. Connect positive (+) jumper cable to  Removal and Installation on page 19). positive (+) terminal (item 11) of  2. Clean or service battery away from unit.  discharged battery. Remove corrosion from battery terminals  2. Connect the other end of positive (+)  and cable connectio