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www.cornelius.com
Telephone (800) 238-3600
INSTALLATION INSTRUCTION
THIS INSTALLATION INSTRUCTION APPLIES TO ALL MODELS OF
DROP-IN AND FREE-STANDING ICE COOLED DISPENSERS.
UNPACKING AND INSPECTION
The unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any
damage or irregularities should be noted at the time of delivery and immediately reported to the delivery carrier.
Request a written inspection report from Claims Inspector to substantiate a
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5. Remove any excess sealant. Note: For non-electrical valves, skip the next step. 6. Mount the Transformer power supply under the counter, in a position to allow access to the electrical outlet and to allow the 24V power cord to reach the dispenser. 7. Install the drain hose to the ice bin drain fitting and route the drain hose to a permanent drain. Free-Standing Dispenser 1. Install the 6“ legs to the dispenser cabinet if they are to be used. 2. Place the dispenser in the location selected. Be
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C. Continue to activate the dispensing valve in cycles (“ON” for 15-seconds, “OFF”, then “ON” for 15-seconds). Repeat “ON” and “OFF” cycles for 15-cycles. 3. Connect detergent solution to remaining syrup systems and flush syrup out of syrup systems as instructed in step 2 preceding. 4. Remove detergent solution source from the syrup system. STEP 2. FLUSH COOLING SYSTEMS Tank Systems. 1. Connect tank containing potable water, pressurized at 60 to 80-psi, into one of the tubing systems. Bag-in-Box
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4. Remove sanitizing solution source from the syrup system. 5. Allow sanitizing solution to remain in the syrup systems for not less than 10 or no more than 15-minutes (max.) contact time. STEP 4. WATER FLUSH SYSTEMS WARNING: Flush sanitizing solution from the systems as instructed. Residual sanitizing solution left in the systems could create a health hazard. 1. Fill tank (tank system) or a five-gallon container (bag-in-box system) with potable water. Tank Systems. A. Connect tank containing p
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CLEANING THE ICE BIN 1. Prepare a mild detergent soap solution in 100F potable water. 2. Using a nylon (not wire) bristle brush, clean the cold plate and the interior of the ice bin with the soap solu- tion. 3. Rinse the cold plate and interior bin surfaces with clean potable water. 4. Using a mechanical spray bottle, prepare a sanitizing solution according to the manufacturer’s directions and spray the entire interior bin surfaces. Allow to air dry. CONNECTING PRODUCT TO THE DISPENSER Note: Al
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5. Fill the bin with 32F ice. DO NOT use ice taken directly from a freezer. 6. Adjust the brix (water-to-syrup ratio) for post-mix valves. 7. Set the flow rate for pre-mix valves. DRINK DISPENSER VALVES IMI CORNELIUS INC. MASON CITY IA. DRINK DISPENSERS VALVE TYPE MANUFACTURER PORTION CONTROL MAXIMUM OPERATING PRESSURE CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi McCANN 130psi PUSH BUTTON CORNELIUS 130psi LANCER 100psi FLOWMATIC 100psi McCANN 130psi LEVER TYPE CORNELIUS 130psi LANCER 100psi
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TROUBLESHOOTING TROUBLESHOOTING Trouble Probable Cause Remedy ADJUSTMENT OF A. Dispensing valve syrup flow A. Sanitize syrup system as DISPENSING VALVE SYRUP regulator, syrup tank quick instructed. FLOW REGULATOR DOES disconnect, or syrup line NOT INCREASE TO DESIRED restricted. WATER-TO-SYRUP ‘‘RATIO’’ B. Syrup tank quick disconnects B. Secure quick disconnects. not secure. C. Syrup tanks secondary CO C. Adjust syrup tanks secondary 2 regulator out of adjustment. CO regulator as instructed. 2 D
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Trouble Probable Cause Remedy DISPENSED PRODUCT A. Oil film or soap scum in cup or A. Use clean cup or glass. COMES OUT OF glass. DISPENSING VALVE CLEAR BUT FOAMS IN CUP OR GLASS B. Ice used for finished drink is B. Do not use ice directly from sub-cooled. freezer. Allow ice to become ‘‘wet’’ before using. (Refer to following NOTE). NOTE: Crushed ice in the glass also causes dispensing problems. When finished drink hits sharp edges of ice, carbonation is released from dispensed drink. C. Carbona
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Trouble Probable Cause Remedy ONLY CARBONATED WATER G. Dispensing valve syrup flow G. Sanitize syrup system as DISPENSED, Continued regulator, syrup tank quick instructed. disconnect, or syrup lines restricted. ONLY SYRUP DISPENSED A. Plain water inlet supply line A. Open plain water inlet supply line shutoff valve closed. shutoff valve. B. Carbonator power cord B. Plug carbonator power cord into unplugged from electrical electrical outlet. outlet. C. Carbonator primary CO C. Adjust carbonator p
