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Installation
®
Smart-UPS VT
XR Battery Enclosure
10-40 kVA 380/400/415 V
10-30 kVA 208/220 V
10-30 kVA 200/208 V
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Contents Safety ............................................................................... 1 IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Prepare for Floor-Anchoring (optional) ........................ 2 System arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets . . . . . . . . . . . . . . . . . . . . .
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Final Mechanical Assembly.......................................... 20 Level the Enclosures (L-shaped Floor Anchoring Brackets) and Install Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Level the enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Install battery-securing and floor-anchoring brackets . . . . . . . . . 21 Reinstall the Enclosure Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Rein
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Safety IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS Warning: • ALL safety instructions in the Safety Sheet (990-2822) must be read, understood, and followed when installing the UPS system. Failure to do so could result in equipment damage, serious injury, or death. • The UPS system does not have built-in disconnection devices for AC input/output and DC input. The customer must provide AC input/output over-current protection and an AC output disconnect device. • After the UPS has
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Prepare for Floor-Anchoring (optional) Note: If floor anchoring and battery securing is required, read this section. If not, see “Prepare for Cables” on page 5. Note: Allow for enough working space behind the enclosure for electrical work to be carried out (e.g. if you want to install a conduit box or if you want to connect an XR Battery Enclosure at a later stage). Minimum rear clearance is 100 mm (3.93 in) and must comply with applicable national and local codes. 600 mm (23.6 in) is recomm
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Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets Note: Recommended minimum number of screws per enclosure for the L-shaped brackets is four; one in each corner. Recommended floor bolt size: M8. Model width: 352 mm (13.85 in) and 523 mm (20.59 in). Minimum rear clearance: Conduit box (if applicable) 100 mm (3.93 in) Floor anchoring hole 523 mm (20.59 in) 352 mm (13.85 in ) enclosure Note: Rear service clearance must comply with applicable national and local cod
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352 mm (13.85 in) 523 mm (20.59 in) Hole positions for up to four UPS units in parallel with U-shaped anchoring brackets. Note: Recommended minimum number of floor screws for the below two configurations is 10. Model width: 352 mm (13.85 in). Top view Floor anchoring brackets 90 mm (3.54 in) 160 mm (6.29 in) 60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in) 160 mm (6.29 in) 90 mm (3.54 in) 0 323 mm 1027 mm 675 mm 1379 mm (12.71 in) (40.41 in) (26.56 in) (54.26 in) M
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Prepare for Cables Remove the front panel 1. Turn the screw to the right to the unlocked position. 2. Pull the top of the front panel away from the UPS. 3. Lift the front panel free of the two slots at the bottom of the enclosure. 4. Lift the battery compartment cover free of the two slots at the bottom of the enclosures (only in Japanese configurations). Remove the top cover 1. Loosen the six screws of the top UPS front view XR Battery cover (four at the front and two at En
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Remove the cable landing cover and bottom plates To access the cable landing area in the UPS and the XR Battery Enclosure(s), follow this procedure: Cable Cable landing landing cover plate cover plate + N Conduit Conduit box (upper Box part) (upper part) Conduit box Conduit box (bottom part) (bottom part) Bottom plate Bottom plate 1. Loosen the six M4 screws from the cable landing cover plate on the UPS and the XR Battery Enclosure(s) and then remove the plates. 2. R
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Remove the XR Battery Modules Heavy: Use two people to lift the battery modules. Note: The XR Battery Enclosures ship with two battery modules. All battery modules in the UPS and the XR Battery Enclosure(s) must be removed before interconnecting these enclosures. Note: When you remove battery modules, start from the highest row and work down. 1. Remove all battery securing brackets (used to secure the batteries during transport) by removing the M6 Torx screws. 2. Remove the blind plate.
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Anchor the UPS and additional XR Battery or UPS Enclosure(s) (optional) Note: Enclosures can be kept apart or assembled and anchored with interconnection plates and brackets: SUVTOPT004: 352 mm (13.85 in) UPS enclosure to XR enclosure, SUVTOPT005: 523 mm (20.59 in) UPS enclosure to XR enclosure, or SUVTOPT006: XR enclosure to XR enclosure. Note: A baying kit includes three U-shaped floor anchoring brackets. In situations where a UPS or XR Battery Enclosure must be added to an existing confi
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Note: The U-shaped interconnection brackets are 1-2 mm higher than the opening below the enclosure to inactivate the casters. Therefore, the enclosure must be tilted when placing the U- shaped interconnection brackets under the enclosure. 3. In each side of the same enclosure insert a maximum of nine and a minimum of two M8 screws (not provided) through holes in the bottom of the enclosure and through holes in the U-shaped floor anchoring brackets, and into the pre-drilled floor holes.
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6. Insert the XR Battery Enclosure rear view UPS rear view interconnection plates between the two enclosures. One is positioned toward the front and the other toward the rear. Note how the “wings” on the interconnection plates rest in slots at the top of the inner panel on the XR Battery Enclosure. 7. Align the two enclosures and level the three marked rows of bolt holes in one enclosure with the holes in the adjacent enclosure. 8. Push the two enclosures f
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Run the Cables Connect Power in Installations with Busbars Warning: Before carrying out the steps below, you must follow the Total Power Off procedure in the Operation manual. Install isolators See “Specifications” on page 23 for torque specification. The isolators separate the baying kit busbar from the six vertical busbars in each XR Battery Enclosure, and the (+), N, and (-) busbars in the UPS. This is how the isolators are fitted to their busbar: 1. Guide the isolator busbar + N th
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Install busbars 523 mm (20.59 in) UPS System with the UPS placed to the left (seen from the front). XR2 XR1 UPS N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1607 between the vertical busbar N on the UPS and busbar 4 on XR1 880-1606 between the vertical busbar (+) on the UPS and busbar 1 on XR1 880-1605 between busbar (-) on the UPS and busbar 6 on XR1 2. Install the following baying kit busbars between the two XR Battery Enclosures: 880-0926 betwee
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523 mm (20.59 in) UPS system with the UPS placed to the right (seen from the front). UPS XR1 XR2 N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1607 between the vertical busbar N on the UPS and busbar 3 on XR1 880-1605 between vertical busbar (+) on the UPS and busbar 1 on XR1 880-1606 between vertical busbar (-) on the UPS and busbar 6 on XR1 2. Install the following baying kit busbars between the two XR Battery Enclosures: 880-0926 between the vertic
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352 mm (13.85 in) UPS system with the UPS placed to the right (seen from the front). XR2 XR1 UPS N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1604 between the vertical busbar N on the UPS and busbar 4 on XR1 880-0939 between the vertical busbar (+) on the UPS and busbar 1 on XR1 880-1604 between the vertical busbar (-) on the UPS and busbar 6 on XR1 2. Install the following baying kit busbars between two XR Battery Enclosures: 880-0926 between the v
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352 mm (13.85 in) UPS system with the UPS placed to the left (seen from the front). UPS XR1 XR2 N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1604 between the vertical busbar N on the UPS and busbar 3 on XR1 880-1604 between the vertical busbar (+) on the UPS and busbar 1 on XR1 880-0939 between the vertical busbar (-) on the UPS and busbar 6 on XR1 2. Install the following baying kit busbars between two XR Battery Enclosures: 880-0926 between the ver
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Connect Power in Installations with Cables Install power cables See “Recommended cable sizes” on page 23. Install power cables between the UPS and the XR Battery Enclosure. 1. In the UPS, feed the cable XR Battery Enclosure rear view UPS rear view. up through the conduit box or through the transparent cable route bracket (not shown). 2. Connect the Bat+, Bat-, and N cables to the busbars in the UPS. 3. Secure the cables to the perforated bracket with cable ties. 4. Equip the cable w
