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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:39 AM Page 1
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4310
4410
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:39 AM Page 2 Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by WARNING ! BULLET (•) symbol listed BELOW and other safety precautions, may result in serious personal injury. General Safety Rules for Bench Top Tools Work Area • Do not abuse the cord. Never use the cord to • Keep work area clean and well lit. Cluttered carry the tools or pull the plug from an outlet. benches and dark areas invite acdents. Kee
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:39 AM Page 3 conditions. Everyday eyeglasses only have Maintenance section of this manual. Use of impact resistant lenses, they are NOT safety glasses. unauthorized parts or failure to follow Maintenance Instructions may create a hazard. Tool Use and Care • Use clamps or other practical way to secure Safety Rules for Miter Saws and support the workpiece to a stable plat- • To reduce risk of injury, use saw blade rated form. Holding the wor
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:39 AM Page 4 • Do not use the saw until the table is clear of all • If the workpiece or blade becomes jammed or tools, wood scraps, etc., except the work- bogged down, turn miter saw “Off” by releas- piece. Small debris or loose pieces of wood or ing switch. Wait for all moving parts to stop other objects that contact the revolving blade can and unplug the miter saw, then work to free be thrown with high speed at the operator. the jammed
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:39 AM Page 5 Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by WARNING ! BULLET (•) symbol listed BELOW and other safety precautions, may result in serious per- sonal injury. • THINK SAFETY! SAFETY IS A COMBINATION Some dust created by power WARNING ! OF OPERATOR’S COMMON SENSE, KNOWL- sanding, sawing, grinding, EDGE OF THE SAFETY AND OPERATING IN- drilling, and other construction activities con- STRUCTIONS
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:39 AM Page 6 Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by WARNING ! BULLET (•) symbol listed BELOW and other safety precautions, may result in serious personal injury. Double Insulated Tools Extension Cords Double insulation is a design concept used in • Replace damaged cords immediately. Use of electric power tools which eliminates the need for damaged cords can shock, burn or electrocute. the
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 7 Electrical Requirements 1. Connect this saw to a 120V, 15-amp branch cir- When electrical power is lost due to WARNING ! cuit with a 15-amp time delay fuse or circuit blown fuse or other causes, the breaker. Using the wrong size fuse can damage motor will gradually slow down and the braking action the motor. is initiated ONLY by the release of the trigger switch. 2. Fuses may “blow” or circuit breakers may trip fre- The elect
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 8 2 20 41 4 26 1 1 3 5 28 7 25 8 9 18 13 17 18 16 11 10 11 21 15 14 12 17. Sliding Base Extensions – These extensions locks the slide rails when you are not making provide extra workpiece support and are espe- slide cuts and when you are transporting the saw. cially useful when cutting long workpieces. 24. Slide Rails – Guide the head assembly when 18. Base Extension Clamping levers – These making slide cuts. levers lock the ba
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 9 38 36 40 35 37 42 34 43 27 24 39 6 23 30 31 33 45 32 31 29 44 19 22 46 31. Bevel Detent pin (Crown Molding Setting) – 39. Arbor lock —Allows the user to keep the blade Allows you to easily lock the head assembly to from rotating while tightening or loosening arbor the bevel angle of 33.9° to the left or right. screw during blade replacement or removal. 32. Bevel Scale – This scale is large and angled to 40. front Carrying Han
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 10 Assembly Tools Needed for Assembly And Alignment Multi Purpose “L” Wrench 6.5mm Combination Square Hex “L” Wrench (supplied with model 4310 only) (supplied) 1.5mm Multi Purpose Tool (supplied Combination Square Must be True with model 4410 only) Draw Light Straight Edge of Board 3/4" Thick This Edge Must be Line on Board Perfectly Straight Along this Edge 10mm/17mm Combination Open End Wrench Should be no Gap or Overlap w
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lower Guard BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 11 Assembly Installation And Removal Of The Blade Disconnect plug from power bevel positions. Lower the blade into the table slot WARNING ! source before performing any as- and check for any contact with the base or turn table sembly, adjustment or repair to avoid possible injury. structure. If blade contacts base or table, seek au- thorized service. 1. The miter saw is equipped with a lock pin used to lock the miter
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UNLOCK LOCK BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 12 Assembly Assembling Dust Elbow And Dust Bag 1. With the miter arm locked in the down position, When sawing chemically pressure WARNING ! push the dust elbow onto the dust port. Push the treated lumber, paint that may be dust bag onto the elbow and rotate both to de- lead based, or any other materials that may contain sired position. (Figure 4). carcinogens, use special precautions. A suitable res- pirator must be
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 13 Adjustments Disconnect plug from power Calibrating Blade at 0° WARNING ! source before performing any as- (90° to the table) sembly, adjustment or repair to avoid possible injury. NOTE: Calibrating the bevel setting also automati- cally calibrates the 33.9° stops. NOTE: Your miter saw was completely adjusted at the factory. However, during shipment, slight mis- 1. Remove rear cover to expose bolts. alignment may have occurred
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 14 Adjustments Disconnect plug from power the 45° stop. Place the combination square WARNING ! source before performing any as- head on the table and press it’s 45° surface sembly, adjustment or repair to avoid possible in- against the blade. If the blade does not contact jury. the full length of the square, (figure 7), follow the calibrating procedure. Checking Right 45° Bevel Stop Calibrating Right 45° 1. Lower head assembly
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 15 Adjustments Checking left 45° Bevel Stop 1. Lower head assembly and engage head assem- bly lock pin. 2. Slide head assembly completely to the back and tighten the rail lock knob. Blade 3. Rotate table to the 0° miter position. 4. Pull up bevel lock lever to unlock bevel. 5. Move bevel range selector knob to 45°-0° posi- tion. (See page 28) 6. Tilt the saw assembly to the left, then rotate saw assembly to the right until you
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 16 Adjustments Blade Square to fence 1. Make sure head assembly is pushed forward fence alignment near the center of the table and slide rail lock a. Remove sliding fence extensions. knob is tightened. b. The head assembly should remain in lowered po- 2. Lower the head assembly, pull the lock pin out sition. and rotate it 90°, rotate to lock the head assembly c. Use multi purpose tool (supplied with model 4410 in the down positi
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 17 Adjustments Kerf Insert The kerf insert should be adjusted close to the Kerf blade, but without touching the blade, to avoid tear- Screws out on the bottom of the workpiece. 1. Lower the head assembly and lock into position. Kerf 2. Loosen the six (6) kerf screws using the multi Inserts purpose tool or multi purpose “L” wrench (Figure 12). 3. Adjust the kerf inserts as close to the blade (teeth) as possible without touching
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 18 Adjustments Disconnect plug from power WARNING ! source before performing any as- sembly, adjustment or repair to avoid possible injury. Slide Action Adjustment 1. Locate the 4 Set Screws (A, B, C, & D) on the Rail Guide Housing. (Figure 14) 2. Loosen the Nut on Set Screw (A) with an ad- justable wrench. 3. Tighten or loosen Set Screw (A) with the 4mm end of the bit on the multi-purpose tool until you achieve minimal slide pl
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:40 AM Page 19 Transporting, placement and Mounting To avoid injury always observe the • Never lift tool by holding switch handle. This WARNING ! following: may cause serious damage. • Unplug electric cord. Before transporting the saw, • Never carry the miter saw by the power cord or the rotate head and lock assembly to 60° right miter, operational handle. Attempting to lift or carry the lock into detent, slide head assembly to the middle
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BM 2610012089 03-10 E:BM 2610012089 03-10 E 3/30/10 7:41 AM Page 20 Transporting, placement and Mounting Mounting the Saw portable Mounting Using Clamps • If necessary, clamp the miter saw to a workbench or table top. Clamping • Place two (2) or more “C” clamps on the clamping Areas areas and secure (Figure 17). • Be careful not to place clamps over the base extension clamping levers (Figure 17). • Mounting with clamps will prevent access to some wide miter angles. Clamping Areas figure 17.
