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NEO-DYN
TM
801P5 SMART SWITCH
INSTALLATION AND
OPERATION MANUAL
PN 610-0002 Rev D
ECO 71349
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Manual No. 610-0002 Rev. D Neo-Dyn 28150 Industry Drive Valencia, CA 91355 Tel: (661) 295-4000 Fax: (661) 294-1750 World Wide Web: www.neodyn.com Copyright 2002 ITT Industries Important Information ® The product warranty applicable to this ITT Neo-Dyn instrument is as stated on page 41 of this manual. Should any after-delivery problems arise, please contact ITT Neo-Dyn’s Customer Service using the information above. Our normal business hours are weekdays, 7:00 am to 3:30 pm, Paci
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TABLE OF CONTENTS PAGE CHAPTER 1 INTRODUCTION................................................. 1 ABOUT THIS MANUAL......................................................... 4 KEYS ........................................................................................ 4 DISPLAY.................................................................................. 4 CUSTOMER SERVICE............................................................ 4 CHAPTER 2 INSTALLATION............................
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TABLE OF CONTENTS PAGE CHAPTER 6 SERIAL COMMUNICATIONS (Z Option) .......35 GENERAL ..................................................................................35 WIRING ......................................................................................35 CHAPTER 7 SPECIFICATIONS..............................................37 STANDARD ...........................................................................37 OPTIONS ............................................................
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CHAPTER 1 INTRODUCTION ® TM The Neo-Dyn 801P5 Smart-Switch is a solid-state pressure switch designed for a wide range of applications in pneumatic and hydraulic systems up to 3,000 psig. Pressure indication, switch status and operational status are continually displayed on the front panel. The unit can be configured to display pressure readings in a variety of formats. TM The Smart-Switch can be configured on-site, using the front panel keypad and 4 digit display, or remotely via the o
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4-20 mA RS232 Output COM Port Status Indicators Keypad Pressure Port 1/4-18 NPT Conduit Std Connection 1/2-14 NPT 18” free leads #22 AWG TM Figure 1 Model 801P5 Smart-Switch (Mounting Brackets not Shown) Page 2 Installation and Operation Manual
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The standard electrical interface is 22 AWG free leads exiting from a ½” - 14 NPT male conduit connection. The standard pressure connection is ¼” - 18 NPT female; a 7/16” - 20 SAE pressure connection is available as Option E. TM Output options available for the Smart-Switch include a 4-20 mA analog output (Option V), scalable display units (Option Q), and RS232 communications (Option Z). The RS232 option can be used to configure and monitor the unit ® remotely. This option includes Windo
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ABOUT THIS MANUAL The following paragraphs describe the format conventions used in this manual. KEYS Most of the instructions contain directions to press a key, which is one of the blue touchpads on the display surface of the TM Smart-Switch . When included in instructions, the keys are shown in brackets, as [STORE]. DISPLAY When shown in the text, the LED displays are formatted as 279.3. CUSTOMER SERVICE TM If you have any questions about the 801P5 Smart-Switch that are not covered
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CHAPTER 2 INSTALLATION TM Installation of the Smart-Switch is relatively straightforward. TM However, the Smart-Switch must be installed by a qualified electrician, in compliance with all local and national electrical codes. WARNING Electrical Hazard WARNING Do not make electrical connections while power is on. WARNING Always check for multiple circuits. Always make sure grounding is adequate. WARNING MOUNTING TM The Smart-Switch can be mounted directly to the pressure connection, o
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ELECTRICAL CONNECTIONS Units are supplied with 22 AWG free leads exiting from a ½”-14 NPT male conduit connection. The leads are-color coded and marked. See Figure 2 for AC operation and Figure 3 for DC operation. 4-20 mA output (option letter V) is connected to the 2-pin connector on the top-right of the unit per Figure 4, using the supplied mating connector. This mating connector has solder cups that will take wires as large as #18 AWG. See Chapter 4 for operating instructions. The R
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Figure 2 - Schematic for AC Operation TM Page 7 801P5 Smart Switch
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Figure 3 - Schematic for DC Operation Page 8 Installation and Operation Manual
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+ 4-20 Ma A B RETURN Figure 4 - Wiring for 4-20 mA Analog Output TM Page 9 801P5 Smart Switch
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DATA SEND A DATA RECEIVE B SIGNAL GROUND C Figure 5 - Wiring for RS-232 Communications Page 10 Installation and Operation Manual
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CHAPTER 3 OPERATION & PROGRAMMING This section describes the regular (normal) operation of the TM Smart-Switch as it monitors pressure after installation and initial setup, and the Programming Mode for changing the settings. Both modes rely on the front panel for information and input. See Figure 6 on the next page. OPERATION MODE To begin operation, apply correct power to the appropriate free leads (there is no on-off switch). In normal operation mode, the display shows: • Online L
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FRONT PANEL CONTROLS Figure 6 The Front Panel, with Function Keys Below the Display Indicators Display The display shows the actual system pressure in normal operation. S1 and S2 (Switch) Indicators The S1 and S2 (red LED's) indicate switch status (illuminated with the relay coil energized or the solid-state switch actuated). Online Indicator The Online indicator (green LED) is lit when the unit is online and active. If the indicator is not lit, the unit is offline. Page 12 In
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INPUT CONTROLS S1 and S2 INCR/DECR Push the [S1] and [S2] [INCR] and [DECR] keys to see what values the set points are configured for. MENU Use the [MENU] key to enter program mode. UP/DOWN ARROW The [UP/DOWN ARROW] keys are used to move through the list of submenus. SELECT The [SELECT] key is used to move into the desired submenu. STORE The [STORE] key is used to temporarily save changes made to the current submenu and return to the main menu. RUN The [RUN] key is used to lock in
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DISPLAYING SET POINTS. Programmed set points can be viewed on the front panel display by pressing the corresponding [S1] or [S2] key. To view the increasing value for Switch 1, press [S1 INCR]. To view the decreasing value for Switch 2, press [S2 DECR]. Figure 7 Press the Incr / Decr Buttons to Display Set Points for S1 / S2 After 5 seconds of keypad inactivity, the display automatically NOTE changes back to the system pressure display. While viewing set points, the output function
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STANDARD VS. WINDOW MODE The terms “Standard” and “Window” describe two methods for TM setting up the Smart-Switch to monitor pressure. Standard Mode In Standard Mode, illustrated in Figure 8, the SP1i (or SP2i) set point actuates when the pressure being monitored goes above the TM set value. At this point, the Smart-Switch might turn off whatever electrical power is being applied to a pump, for example, which is increasing or maintaining the pressure. The switch de-actuates, or resets,
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Deadband The deadband is the separation between the increasing set point and the decreasing set point, as shown in Figure 8. The deadband can be anywhere from 1% to 99% of Full-Scale Output (F.S.O.). TM In the case above where the Smart-Switch is controlling a pump, a wider deadband reduces the frequency at which the pump cycles on and off. Window Mode This mode is useful when you want to maintain pressure within a certain range, and want to be notified when pressure either goes above
