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08/08/04 18:39:44 31ZY9600_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold. 2008 Honda Motor Co., Ltd. All Rights Reserved The information and specifications included in this publication were in effect
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08/08/04 18:39:50 31ZY9600_002 INTRODUCTION Congratulations on your selection of We suggest you read the warranty a Honda outboard motor. We are policy to fully understand its certain you will be pleased with your coverage and your responsibilities of purchase of one of the finest ownership. outboard motors on the market. When your outboard motor needs We want to help you get the best scheduled maintenance, keep in mind results from your new outboard that your Honda Marine dealer is motor and to
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08/08/04 18:40:00 31ZY9600_003 INTRODUCTION A FEW WORDS ABOUT You will find important safety information in a variety of forms, including: SAFETY Safety Labels on the outboard motor. Your safety and the safety of others are very important. And using this Safety Messages preceded by a safety alert symbol and one of outboard motor safely is an important three signal words, DANGER, WARNING, or CAUTION. responsibility. These signal words mean: To help you make informed decisions about safety, we h
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08/08/04 18:40:03 31ZY9600_004 CONTENTS OUTBOARD MOTOR SAFETY.................................... 7 Panel-Mount Type IMPORTANT SAFETY INFORMATION................. 7 Ignition Switch................................................... 25 SAFETY LABEL LOCATION................................... 9 Emergency Stop Switch Clip and Emergency Stop Switch .................................................... 26 CONTROLS AND FEATURES ................................... 10 Gearshift/Throttle Control Lever....
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08/08/04 18:40:07 31ZY9600_005 CONTENTS INDICATORS............................................................ 38 OPERATION ................................................................. 48 Alternator (ACG) Indicator.................................... 38 SAFE OPERATING PRECAUTIONS ..................... 48 Programmed Fuel Injection (PGM-FI) Indicator... 38 BREAK-IN PROCEDURE........................................ 48 Oil Pressure Indicator............................................. 39 PORTA
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08/08/04 18:40:10 31ZY9600_006 CONTENTS SERVICING YOUR OUTBOARD MOTOR............... 78 REFUELING.............................................................. 94 THE IMPORTANCE OF MAINTENANCE............ 78 FUEL RECOMMENDATIONS................................ 95 MAINTENANCE SAFETY...................................... 79 Water Separator Inspection and Service................ 96 TOOL KIT and OWNER’S MANUAL .................... 80 Fuel Filter Inspection and Replacement ................ 99 EMERGEN
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08/08/04 18:40:13 31ZY9600_007 CONTENTS TRANSPORTING ....................................................... 111 TECHNICAL AND CONSUMER WITH OUTBOARD MOTOR INFORMATION.................................................. 125 INSTALLED ON BOAT..................................... 111 TECHNICAL INFORMATION.............................. 125 WITH OUTBOARD MOTOR Serial Number Locations ..................................... 125 REMOVED FROM BOAT ................................. 111 Battery .............
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08/08/04 18:40:21 31ZY9600_008 OUTBOARD MOTOR SAFETY IMPORTANT SAFETY Operator Responsibility Attach the emergency stop switch INFORMATION lanyard securely to the operator. It is the operator’s responsibility to The Honda BF75D/BF90D outboard provide the necessary safeguards Always wear a PFD (Personal motors are designed for use with to protect people and property. Flotation Device) while on the boats that have a suitable Know how to stop the engine boat. manufacturer’s power quickly in case of
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08/08/04 18:40:27 31ZY9600_009 OUTBOARD MOTOR SAFETY Refuel With Care Carbon Monoxide Hazard Gasoline is extremely flammable, Exhaust gas contains poisonous and gasoline vapor can explode. carbon monoxide. Do not inhale Refuel outdoors, in a well- exhaust gas. Never run the engine in ventilated area, with the engine a closed garage or confined area. stopped. Never smoke near gasoline, and keep other flames and sparks away. Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.
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08/08/04 18:40:37 31ZY9600_010 OUTBOARD MOTOR SAFETY SAFETY LABEL LOCATION FUEL TANK [optional equipment (LHT type)] The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement. 9
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08/08/04 18:40:50 31ZY9600_011 CONTROLS AND FEATURES CONTROL AND FEATURE IDENTIFICATION CODES Model BF75D BF90D Type LHT LRT LHT LRT XRT Transom Height 21.1 in (537 mm) (Shaft Length) 26.1 in (664 mm) Tiller Handle Remote Control Power Trim/Tilt Trim Meter (optional equipment) Tachometer (optional equipment) Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications. TYPE CODE (example) LR T Tilt System T = Power Trim/Tilt Control Sy
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08/08/04 18:40:57 31ZY9600_012 CONTROLS AND FEATURES COMPONENT AND CONTROL LOCATIONS LHT Type (tiller handle) ENGINE COVER OIL LEVEL DIPSTICK OIL FILLER CAP ENGINE COVER LATCH (front) SPARK PLUG (under coil) ENGINE COVER LATCH (rear) POWER TILT SWITCH TILLER IDLE PORT TILT LOCK HANDLE LEVER COOLING SYSTEM STERN INDICATOR PRODUCT BRACKET IDENTIFICATION ANODE NUMBER (each side) FLUSH PORT MANUAL GEAR OIL CONNECTOR RELIEF VALVE LEVEL SCREW ENGINE OIL COOLING WATER DRAIN BOLT INTAKE PORT TRIM TAB (e
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08/08/04 18:41:01 31ZY9600_013 CONTROLS AND FEATURES INDICATORS (Oil pressure, Overheat, EMERGENCY STOP Alternator, PGM-FI) GEARSHIFT LEVER SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP THROTTLE FRICTION SWITCH LANYARD ADJUSTER POWER TRIM/TILT IGNITION SWITCH SWITCH STEERING FRICTION THROTTLE GRIP KNOB 12
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08/08/04 18:41:04 31ZY9600_014 CONTROLS AND FEATURES Portable Fuel Tank and Fuel Tank Hose Assembly (optional equipment) FUEL FILLER CAP VENT KNOB FUEL HOSE CONNECTOR FUEL TANK FUEL GAUGE FUEL TANK HOSE ASSEMBLY FUEL HOSE JOINT (motor side) FUEL PRIMING BULB 13
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08/08/04 18:41:10 31ZY9600_015 CONTROLS AND FEATURES LRT and XRT Types (remote control) ENGINE COVER OIL LEVEL DIPSTICK OIL FILLER CAP ENGINE COVER LATCH (rear) ENGINE COVER SPARK PLUG LATCH (front) (under coil) POWER TILT SWITCH IDLE PORT TILT LOCK LEVER STERN COOLING SYSTEM BRACKET INDICATOR PRODUCT FLUSH PORT IDENTIFICATION CONNECTOR MANUAL NUMBER RELIEF VALVE ANODE (each side) ENGINE OIL GEAR OIL DRAIN BOLT LEVEL SCREW TRIM TAB ANODE COOLING WATER INTAKE PORT (each side) EXHAUST PORT/WATER O
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08/08/04 18:41:16 31ZY9600_016 CONTROLS AND FEATURES Remote Controls (optional equipment) (SIDE-MOUNT REMOTE CONTROL) (PANEL-MOUNT REMOTE CONTROL) GEARSHIFT/THROTTLE GEARSHIFT/THROTTLE CONTROL LEVER CONTROL LEVER NEUTRAL RELEASE LEVER NEUTRAL RELEASE LEVER OIL PRESSURE INDICATOR OVERHEAT POWER TRIM/TILT POWER TRIM/TILT INDICATOR SWITCH SWITCH FAST IDLE FAST IDLE BUTTON LEVER SPARE SWITCH CLIP IGNITION SWITCH CONTROL PANEL BUZZER (for PANEL-MOUNT type) (inside) OIL PRESSURE EMERGENCY INDICATOR BU
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08/08/04 18:41:22 31ZY9600_017 CONTROLS AND FEATURES (SINGLE TOP-MOUNT REMOTE CONTROL) (DUAL TOP-MOUNT REMOTE CONTROL) GEARSHIFT/THROTTLE GEARSHIFT/THROTTLE CONTROL LEVER CONTROL LEVERS POWER TRIM/TILT SWITCH (RIGHT) POWER TRIM/TILT POWER TRIM/TILT SWITCH SWITCH (LEFT) FAST IDLE FAST IDLE BUTTON BUTTON CONTROL PANEL (for TOP-MOUNT DUAL type) (for TOP-MOUNT SINGLE type) OIL PRESSURE INDICATOR BUZZER IGNITION OVERHEAT SWITCH INDICATOR EMERGENCY STOP EMERGENCY SWITCH CLIP STOP SWITCH LANYARD 16
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08/08/04 18:41:28 31ZY9600_018 CONTROLS AND FEATURES Indicator Panel Fuel Hose Assembly (standard equipment) (optional equipment) ALTERNATOR (ACG) INDICATOR FUEL HOSE FUEL HOSE JOINT ASSEMBLY (fuel tank side) FUEL PRIMING BULB PROGRAMMED FUEL FUEL HOSE JOINT INJECTION (PGM-FI) (motor side) INDICATOR 17
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08/08/04 18:41:36 31ZY9600_019 CONTROLS AND FEATURES Trim Meter Tachometer Digital Speedometer (optional equipment) (optional equipment) (optional equipment) Digital Tachometer (optional equipment) 18
