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INSTALLATION AND OPERATION INSTRUCTIONS
OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read
and understood before installing, operating or servicing this heater.
INFRARED RADIANT TUBE HEATER
Single Stage Push Through System (Positive Pressure)
Models:
PTS SERIES: (40, 50, 75, 100, 125, 150, 175, 200) – N5/L5
PTU SERIES: (40, 50, 75, 100, 125, 150, 175, 200) – N5/L5
INSTALLER: This manual is the property of the owner. P
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety........................................................................................................................................ 2 2.0) Installer Responsibility........................................................................................................... 2 3.0) General Information............................................................................................................... 2 4.0) Min
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1.0) SAFETY This heater is a self-contained infrared radiant tube heater. Safety information required during installation and operation of this heater is provided in this manual and the labels on the product. The installation, service and maintenance of this heater must be performed by a contractor qualified in the installation and service of gas fired heating equipment. All personnel in contact with the heater must read and understand all safety information, instructions and labels be
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heater. Each installer shall use quality installation practices when locating the heater and must give consideration to clearances to combustible materials, vehicles parked below, lights, overhead doors, storage areas with stacked materials, sprinkler heads, gas and electrical lines and any other possible obstructions or hazards. Consideration also must be given to service accessibility. The heater, when installed in aircraft hangars and public garages, must be installed in accordance with
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4.0) MINIMUM CLEARANCES TO COMBUSTIBLES
Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following diagram: ! !
MINIMUM CLEARANCES TO COMBUSTIBLES Angle Mounted at Mounted Horizontally 45º * Model
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5.0) SPECIFICATIONS Minimum * Combustion Air Orifice Size Mounting Height Btu/hr Plate Turbulator @ @ Model No. Input Part # Qty. Natural Gas Propane Gas Horizontal 45º Angle PTS/PTU 40 40,000 #44140061 #32 (0.116) #49 (0.073) 10 ft. 9 ft. 4 PTS/PTU 50 50,000 #44140064 3.5mm (0.138) 46 (0.081) 11 ft. 10 ft. 5 PTS/PTU 75 75,000 #44140063 #21 (0.159) 2.5mm (0.098) 13 ft. 12 ft. 5 PTS/PTU 100 100,000 #44140062 #12 (0.189)) #32 (0.116) 14 ft. 13 ft. 3 PTS/PTU 125 125,000 #441400
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BURNER PACKAGE NUMBERS: NATURAL GAS PROPANE GAS MODEL NO PART NO. MODEL NO PART NO. PTS/U 40-N5 #44149010 PTS/U 40-L5 #44149020 PTS/U 50-N5 #44149030 PTS/U 50-L5 #44149040 PTS/U 75-N5 #44149050 PTS/U 75-L5 #44149060 PTS/U 100-N5 #44149070 PTS/U 100-L5 #44149080 PTS/U 125-N5 #44149090 PTS/U 125-L5 #44149100 PTS/U 150-N5 #44149110 PTS/U 150-L5 #44149120 PTS/U 175-N5 #44149130 PTS/U 175-L5 #44149140 PTS/U 200-N5 #44149150 PTS/U 200-L5 #44149160 B) PTS 40-200 Body Package Des
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C) PTS 40-200 Series Body Package Descriptions – ALC Option (Aluminized Calorized) (Package Part Number is indicated on the outside of carton.) System Lengths PTS Body Packages – Aluminized/Aluminized or 10 Ft. Pkg 20 Ft. Pkg 30 Ft. Pkg 40 Ft. Pkg 50 Ft. Pkg Alumi-Therm/Aluminized 44134020 44135020 44136020 44137090 44138080 Part # Each Body Package Includes: Qty. Qty. Qty. Qty. Qty. 42912080 10 Ft. Tube with 24 Hole Flange (A
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Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 02127110 Hex Nut, 5/16-18 5 8 8 13 02189020 HWHSM Screw, #10-16 x ½” TEKS 8 14 14 24 U-Bend Package 43208020 43208020 43208020 43208020 42873000 U-Bend 1 1 1 1 43318500 31” Tube Support/Hanger Bracket 1 1 1 1 30462980 Tube Coupling 1 1 1 1 02189020 HWHSM Screw, #10-16 x ½” TEKS 2 2 2 2 60Ft. System 70Ft. System 40 Ft. Pkg. 20 Ft. Pkg. 40
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Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 02127110 Hex Nut, 5/16-18 5 8 8 13 02189020 HWHSM Screw, #10-16 x ½” TEKS 8 14 14 24 U-Bend Package 43208020 43208020 43208020 43208020 42873000 U-Bend 1 1 1 1 43318500 31” Tube Support/Hanger Bracket 1 1 1 1 30462980 Tube Coupling 1 1 1 1 02189020 HWHSM Screw, #10-16 x ½” TEKS 2 2 2 2 60Ft. System 70Ft. System 40 Ft. Pkg. 20 Ft.
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C) Corner Reflector Accessory Package, Part #43342000 (Option for PTS Series Only) 35% &1#
' Contains: Corner Reflector Assembly, #43345000……QTY–1 Speed Clips, #02266010……QTY–4 35% &1#
' #6% &51
' D) U-Bend Package, Part #43208020 (Option for PTU Series Only) Contains: U-Bend, #42913020……QTY–1 #10-16 x ½ Self-Drilling Screws, #02189020……QTY–2 Tube Coupling, #30462980……QTY–1 31” Hanger/Tube Support, #43318500……QTY–1 E) U-Bend Reflector Package, Part #434880
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7.0) TYPICAL LAYOUTS – PTU / PTS Series #)/ !?!/ @ 2)/ !?!/ @ 3)/ !?!/ @ $)/ !?!/ @ 1)/ !?!/ @ 5)/ !?!/ @ 9)/ !?!/ @ ; 2/ ! /
() #)/ ! #6)07 EMITTER LENGTH BODY LENGTH MODEL MODEL Min. Max. Min. Max. PTS 40 10 Ft. 20 Ft. PTU 40 10 Ft. 10 Ft. PTS 50 20 Ft 30 Ft. PTU 50 10 Ft. 15 Ft. PTS 75 20 Ft. 30 Ft. PTU 75 10 Ft. 15 Ft PTS 100 30 Ft. 40 Ft. PTU 100 15 Ft. 20 Ft. PTS 125 30 Ft 50 F
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above. 7.1) TYPICAL ASSEMBLY LAYOUT !" #" " " $ /
/
@ ; #)/!?!/ @ ! ! / >/!80 2 Ft. Turbulator 5) MODEL Sections PTS/
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8.0) DIMENSIONS – PTS Series Typical Dimensions Up to 60 Ft. Shown. Form #43343330 May 08 –13– #3)." #)// #)% "
> ! " & ' &32
' C #3)% #5% &$)2
' &$1
' #)6% &395
' #83%@>/* @ >/!5) (7#85% #57#83% &35
' &$9
' /
; #3% &$)
' 35)% #5% &1#)
' &$1
' #)6% #)6% &395
' &395
' @ >/!5)2) /
. 92 ; #3% #3% &$)
' &$)
' $1)% &(#5
' #)6% #)6% #)6% &395
' &395
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8.1) DIMENSIONS – PTU Series Typical Dimensions Up to 50 Ft. Shown. #3)% #2% #5% &$)2
' &$6
' &$1
' #)6% &395
' #)// @ "
>/05)2) & ' 92 2// ; "
#3% &$)
' /
#6)% &529
' 56% #)6% !
' &395
' @ >/02)92 07 #))#32 #3% &$)
' 35)% &1#)
' #)6% #)6% &395
' &395
' @ >/0#))#32 #2)#92 5%/ & ' #3% #3% &$)
' &$)
' $))% &913
' 56% #)6% #)6% !
' @ &395
' &395
' >/0#32
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8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS Form #43343330 May 08 –15– / &! 2 F F ' / ,D /"
,DD &>/!5)/! ' /
J#)!7! &/ -<
' /! B 4 + 07
G / /#)% 28#1E<;4 &/ ' 6H7#)H 5E,;#) / ! 9 F @
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/"
,DD &>/05)/! ' / ,D 07 / &! 2 F F ' / &/ ' J#)!7 ! J#)!7! &3' &/ #$%/! B 07
' G28#1E<;4 -< 5E,;#) / $#%/! B ! 9 /
07
F G28#1E<;4
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9.0) TYPICAL SUSPENSION METHODS !0!> 4!C,4<"L"
"
D
B ##2 "K!%< B
4D F
Various means of suspending the heater can be used. See the following drawings for typical examples. 1. Use only noncom
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10.0) ASSEMBLY OF TUBE SECTIONS 0/<"L" !
D D " D
During field assembly of the heater body sections, the recommended procedure is as follows: 1. Before hanging heater sections, first determine the actual layout of the system (see Sections 7.0 & 8.0 for details). Consideration must also be taken for flue pipe, fres
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10.1 ASSEMBLY OF EXTENSION SECTION @C46H@"=#)H /- 4<"4* ! # 3 -< 07
G28#1%<;4 $ /! 8 < B /! 8 < B 1% ; See typical assembly overview (Section 8.0) for typical complete assembly. Assemble additional extension sections as required for all systems. (See Sections 7.0, and 8.0 for typical layout details.) Join the tube sections together and secure with tube couplings as described below: WARNING
