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GENERATOR
6 HP ROBIN ENGINE RECOIL START
2800 WATT (PEAK)
Model 92863
OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
©
®
Copyright 2005 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contai
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PRODUCT SPECIFICATIONS Item Description Electrical Requirements 2800 Watt Output (Peak) 60 Hz Output Two Pole, Single Phase Alternator Overload Protection: 18 Amp Circuit Breaker Outlet Type: 20 AMP/120 VAC / 3 Prong Grounding (Qty. 2) ® ® Engine Type 6 HP Robin Subaru Model #EX170D52011 Recoil Start Unleaded Gasoline Powered 3600 RPM Engine Speed 169cc Displacement Suggested Oil: F-SAE 30 (Above 32°F) / F-SAE 5W-30 (Below 32°F) Engine Approval: CARB & EPA Phase 2 Emission Compl
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WORK AREA 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Do not operate the Generator and power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators and power tools create sparks which may ignite the dust or fumes. 3. Keep bystanders, children, and visitors away while operating the Generator and power tools. Provide barriers or shields as needed. ELECTRICAL SAFETY 1. Grounded tools must be pl
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6. Do not abuse Power Cords on tools. Never use a Power Cord to carry the tools or pull the Plug from the Generator’s outlet. Keep Power Cords away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately. Damaged Power Cords increase the risk of electric shock. PERSONAL SAFETY 1. Stay alert. Watch what you are doing, and use common sense when operating the Generator. Do not use the Generator while tired or under the influence of drugs, alcohol, or medication.
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2. Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users. 3. Maintain the Generator with care. Do not use a damaged Generator. Tag damaged Generators “Do not use” until repaired. 4. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the Generator serviced before using. Many accidents are caused by poorly maintain
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4. Maintain labels and nameplates on the Generator. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Installation Precautions: 1. WARNING! Before using the Generator, read and understand the Engine manufacturer’s Operation, Maintenance, and Parts manual. Also, read the safety precautions in this manual. These should always be followed to reduce the risk of personal injury and damage to equipment. 2. Ensure installation meets al
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11. For trailer installation, the Generator should be mounted on the center point of the trailer, over the wheels. Consult your local DMV for possible installation regulations. 12. Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the Generator’s area. Fire And Explosion Precautions: 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire e
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2. Check for damaged parts. Before using the Generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified technician. 3. The Generator is designed with guards for protection from moving
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Electrical Precautions: 1. All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. 2. The Generator must be earth-grounded in accordance with all relevant electrical codes and standards before operation. ® 3. If an extension cord (not included) is used, make sure to use only UL listed cords having
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9. Insulate all connections and disconnected wires. 10. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. 11. Use only Class BC or Class ABC fire extinguishers on electrical fires. INSTALLATION 1. NOTE: Prior to powering tools and equipment, make sure the Generator’s rated voltage, wattage, and amperage capacity (120V/20 AMPs) is adequate to supply all electrical loads that the unit will power. If powering e
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5. Place the Generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords. 6. If the Generator in located indoors, or in a Generator house, the Engine exhaust must be ventilated to the outdoors using leakproof, heat resistant, flexible, metal, flex tubing. GENERATOR SUPPORT AND MOUNTING 1. Mount the Generator on a concrete slab capable of supporting the weight of the Generator. The slab must extend on all sides beyond the Frame (18)
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OPERATING INSTRUCTIONS NOTE: For additional references to the parts discussed in the following pages, refer to the Assembly Diagram on page 18 of this manual. Pre-Start Checks: 1. Before operation, it will be necessary to refer to the Engine manufacturer’s Operation, Maintenance, and Parts manual (included) for detailed information about starting, running, and stopping the Engine. 2. IMPORTANT! Engine oil MUST be added to the Engine’s crankcase prior to starting and running the Engine. Failure
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5. Before the first use, remove the Fuel Tank Cap (30) and fill the Fuel Tank (26) with unleaded gasoline. Then, replace the Fuel Tank Cap. Thereafter, check the Engine’s Fuel Gauge (27) for the amount of unleaded gasoline in the Fuel Tank. If necessary, refill the Fuel Tank with unleaded gasoline. (See Figure D.) FUEL TANK CAP (30) FUEL TANK FUEL GAUGE (26) (27) FIGURE D FUEL TANK (32) To Start The Generator: 1. IMPORTANT! Engine oil MUST be added to the Engine’s crankcase prior to starting
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FUEL VALVE (25) “ON/OFF” SWITCH FUEL CHOKE STARTER ROPE FIGURE E Powering Tools And Equipment: 1. Prior to powering tools and equipment, make sure the Generator’s rated voltage, wattage, and amperage capacity (120V/20 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the Generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Once the Generator is running, simply connect
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120 VOLT OUTLET (35) 120 VOLT OUTLET (35) CIRCUIT BREAKER (34) FIGURE F 3. NOTE: The Generator features an AC Non-Fuse Circuit Breaker (34) to protect the AC circuit in case of an overload. Should an overload occur the Circuit Breaker will “trip”, causing the Generator to automatically shut down. In this case, refer to Step #1. Then, reset the circuitry system by depressing the Circuit Breaker. Restart the Generator and continue powering the remaining tools and equipment. (See Figure F.) 4.
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3. Before each use: Inspect the general condition of the Generator. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment. 4. Before each use: Check to make sure the Engine’s oil level is adequate. Refer to the Engine manufacturer’s Operation, Maintenance,
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PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
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ASSEMBLY DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. REV 08/05 SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 18
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ELECTRICAL SCHEMATIC REV 08/05 SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 19
