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Operators Manual
ICRAFTSMAN°I
60_r_lP°wer
2.0 GPM
HIGH PRESSUREWASHER
CLEANING SYSTEM
Model No. 580.768020
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
• Safety
CAUTION:
Before using this product, read this
• Assembly
manual and follow all its Safety Rules
• Operation
and Operating Instructions.
• Maintenance
• Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/¢mftsman
Part No. B3639 Draft I (4/6/1999) Printed in the U.S.A.
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Warranty ............................ 2 Troubleshooting ...................... 14 Safety Rules ....................... 2-3 Replacements parts ................ 16-23 Assembly ............................ 4 Emissions Control Warranty .......... 24-25 Operation .......................... 5-8 How to order parts and request service ................ Back page Maintenance ...................... 9-12 Storage ............................ 13 LIMITED ONE YEAR WARRAN_t' ON CRAFTSMAN HIGH PRESSURE WASHER For
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• Operate engine only at governed speed. Running • Never use a spray gun which does not have a the engine at excessive speeds increases the trigger lock or tdgger guard in place and in hazard of personal injury. Do not tamper with parts working order. which may increase or decrease the governed • Use a respirator or mask whenever there is a speed. chance that vapors may be inhaled. Read all Do not wear loose clothing, jewelry or anything instructionswith the mask so you are certain the that may
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CARTON CONTENTS Raise guide handle, secure in place. The following parts are shipped loose with your Roll the cleaning system out the open end of the carton. cleaning system: • Main Unit -- pressure washer with wheels, Check carton for additional loose parts. chemical tanks, guide handle. HOW TO SET UP YOUR PRESSURE • High Pressure Hose WASHER • Parts Box (which includes items listed below) For the most part, your Craftsman High Pressure • Spray Gun Cleaning System has been assembled at the fact
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KNOW YOUR HIGH PRESSURE WASHER Read this owner's manual and safety rules before operating your cleaning system. Compare the illustrationswith your cleaning system to familiarize yourself with the locations of various controls and adjustments. System Rinse, Detergent and Chemical Reservoirs with Internal Filter and Baffle Dial-A-Cleaner TM Selector Knob Spray Gun Gas Cap. Throttle Control High Pressure Hose Air Oil Fill Cap Choke Lever Water Inlet High Pressure Outlet Adjustable Nozzle Pump Adjus
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HOW TO USE YOUR CLEANING SYSTEM Cleaning With The Adjustable Nozzle Read these instructions and learn how to use your cleaning system before you attempt to start your A System, AUTION: make Before surestarting you have your read Cleaning and followed cleaning system. If you have any problems operating the instructionsin the sections "Before Starting your cleaning system, please call the pressure washer the Cleaning System" on page 7 and =ToStart helpline at 1-800-222-3136. the Cleaning System" o
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BEFORE STARTING THE CLEANING use the cleaning system from a ladder, ,_ WARNING: Be extremely careful if you must SYSTEM scaffoldingor any other relatively unstable location. When you press the trigger, the recoil To operatethe engineyouwillneedto dothe following: from the initial spray could fume you to fall, or if you are too close to the cleaning surface, high Add Engine Oil pressure could force you off a climbing Only use high quality detergent oil rated with API apparatus. service classifica
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TO START YOUR PRESSURE WASHER Note: If restarting a warm engine after a short shutdown, be sure the throttlecontrol is in the "Fast" The best way to start your cleaning system engine for pos'_on and the choke is in the "Run" position. the first time is to follow these instructionsstep-by- step. This starting information also applies whenever \ you start the engine after you have let the cleaning system sit idle for at least a day. • Place the cleaning system in an area close enough to an outside
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CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE HOURLY OPERATING FILL IN DATES AS YOU COMPLETE SERVICE DATES INTERVAL REGULAR SERVICE Every 50 Every 100 BeforeEach Hoursor Hoursor MAINTENANCE TASK Use Yearly Yeady PRESSURE WASHER Check/cleanwater inletscreen on quick.connect. xt Check high pressure hose. X ' = x Check detergent hose. X Check spray gun and assembly for leaks. X Purge pump of air and contaminants. ENGINE Check oil level. X x* Change engine oil. / Service=drcleaner. x"" Clean/replac
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2. BEFORE EACH USE If the screen is damaged, the o-dng kit contains a replacement in-line filter screen and an o-ring. If Check water inlet screen for damage. undamaged, reuse screen. • Check high pressure hose for leaks. 3. Place the in-line filter screen into the threaded end • Check chemical tanks and filters for damage. of the lance. Direction does not matter. Push the screen in with the eraser end of e pencil until it • Check gun and wand assembly for leaks. rests flat at the bottom of the
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Parts in the O-Ring Kit Include: • Use the wire included in the kit or a small paper clip to free the foreign rcatedals clogging or 1 o-dng, red, (pin B2726) for the end of the spray restrictingthe nozzle. gun connection between gun and high/low spray wand. Insert wire into nozzle and turn back and forth to clear obstruction. Remove additional debris by back flushingwater supply through wand. Back flush between _ to 60 seconds. Turn wand to stream spray and mbve • 2 o-rings, yellow, (p/n B2264)
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ENGINE MAINTENANCE To clean or replace the air cleaner, follow these steps: • Remove screw on the air cleaner cover. Maintenance, replacement or repair of the emission control devices and svstems may be Remove dirty air cleaner carefully to prevent debds performed by any non-road engine repair from falling into carburetor. Discard. establishment or individual. Clean inside of tilter case. • Install new air filter. Checldng Oil Level • Reassemble all parts and fasten securely to the Oil level sho
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Flush the chemical system by selecting a tank and AFTER EACH USE run the Pressure Washer with nozzle in low Water should not remain in the unit for long periods of pressure mode. Flush until each tank is empty, then time. Sediments of minerals can deposit on pump switch the selector knob to the next tank. The last parts and =freeze" pump action. Follow these tank to be emptied must be the System Rinse tank. procedures after every use: Connect a 3-foot section of garden hose to the inlet • Flush
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CAUSE PROBLEM CORREC_ON 1. Nozzle in low pressure mode. 1. Pump has following problems: Pull nozzle backward for high failure to produce prossure, or pressure mode. 2. Water inlet is blocked. 2. Clear inlet erratic pressure, chattering, loss of pressure, low water volume. 3. Inadequate water supply 3. Provide adequate water flow at least 2.5 gpm. 4. Inlet hose is kinked or leaking 4. Straighten inlet hose, patch leak. 5. Clogged water inlet screen. 5. Replace / clean water inlet screen, 6. Water
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15
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Craftsman 2000 PSI Cleaning System 580.768020 Briggs & Stratton 6HP Quantum #12H802-2383-E1 I 1036 LABEL KIT-EMISSION I 959 121 CARBURETOR KIT 137 _=_ 1100 969 w 16
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Craftsman 2000 PSI Cleaning System 580.768020 Briggs & Stratton 6HP Quantum #12H802-2383-E1 [ 1019 LABEL KIT ] 687 '_ 287 "_rREQUIRES SPECIALTOOLS 1087 TO INSTALL SEE REPAIR 306 INSTRUCTION MANUAL. 7 ! 5 24 lO 45 1095VALVEOVERHAUL GASKETSET 25_ 270 615 O 404_ 26 46 616 _ 425 43 15 968 20 _ 967 445 443o. 529 970 % 17
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Craftsman 2000 PSi Cleaning System 580.768020 Briggs & Stratton 6HP Quantum #12H802-2383-E1 Item Kit Part# Item Kit Pa_# Descri tip__ 45 262204 1 493260 Cylinder Assembly Tappet-Valve 46 498275 Gear-Cam 2 293708 Bushing/Seal Kit 3 t 299819 Seal-Oil 51 t 272199 Gasket-Intake 54 94526 4 493279 Sump-Engine Screw (Intake Manifold) 55 497440 5 214368 Head-Cylinder Housing-Rewind Starter 56 498144 7 t+ 272916 Gasket-Cylinder Head Pulley-Starter 58 280399 8 495786 Breather Assembly Rope-Starter (Cut to
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Craftsman 2000 PSI Cleaning System 580.768020 Briggs & Stratton 6HP Quantum #12H802-2383-E1 Description Itern Kit Pa_# Item Kit Screw (Breather Passage 305 691108 Screw (Blower Housing) 687 . 94515 Cover) 306 224324 Shield-Cylinder Spdng-Fdction 307 94515 Screw (Cylinder Shield) 689A 263073 Spring-Detent 332 690662 Nut (Flywheel) 692 262715 Gear-Timing 333 802574 Armature-Magneto 741 262598 Guard-Muffler 334 94731 Screw (Magneto Armature) 832 499034 Screw (Muffler Guard) Plug-Spark 836 49874 337
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Craftsman 2000 PSI Cleaning System 580.768020 Pump 2O
