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Model: HP
operating instruction
and parts manual
HP-5030d
For technical assistance or the sHarK dealer nearest you
visit our website at www.shark-pw.com
97-6133
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CoNTeNTS introduction 4 important safety information 4-5 installation 5,7 component identification 6 starting and operating instructions 7 preventative maintenance 7 maintenance and service 8-9 Field service of Fuel pump 9 machine assembly exploded View 10 machine assembly exploded View p arts list 11 Burner assembly, exploded View 12 Burner assembly exploded View p arts lists 1 t roubleshooting 14-15 preventative maintenance 16 Warranty model number ______________________________ serial numbe
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iNTRodUCTioN & iMPoRT aNT SaFeTY iNFoRMa TioN all information in this manual is based on the latest WARNING: Flammable liquids WaRNiNg product information available at the time of printing. can create fumes which can ignite causing property damage this machine is designed to heat water from a cold or severe injury. water pressure washer. maximum water flow is 5 gpm and maximum pressure is 000 psi. Flow rate of WARNING: Do not use gaso- gpm will achieve an average temperature of about l
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OPERATOR’S MANUAL PRESSURE WASHER iMPoRTaNT SaFeTY iNFoRMa TioN u se caution when operating. d o not point the spray 12. protect from freezing. gun from the attached pressure washer at anyone 1. t o prevent a serious injury, make certain quick or at any part of the body. this machine is to be coupler on discharge hose has locked before using used only by qualified operators. pressure washer. 8. never make adjustments on machine while it is in 14. do not allow acids, caustic o
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CoMPoNeNT ideNTiFiCa TioN CAUTION HOT WATER: Must use insulated spray gun and wand. Pressure Washer 3,000 PSi Maximum (not included) Pressure Washer Coupler Fresh Water Faucet garden Hose (not included) diesel Fuel Tank insulated Wand (not included) insulated Spray gun (not included) Pressure Washer to inlet Hose outlet Connection inlet Connection Power Cord High Pressure outlet Hose gFCi (not included) 6 97-61 • rev. 5/07 OPERATOR’S MANUAL PRESSURE WASHER
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OPERATOR’S MANUAL PRESSURE WASHER iNSTalla TioN place machine in a convenient location providing Placement: ample support, drainage and room for maintenance. do not locate near any combustible material. Keep all r emove bolts from pallet to foot bracket. install rubber flammable material at least 20 feet away. feet provided as shown in exploded view. allow enough space for servicing the machine. location: l ocal code will require certain distances from floor and walls. (t wo feet awa
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oPeRa TiNg iNSTRUCTioNS STeP 1: check fuel tank and pump STeP 2: attach high pressure hose STeP 4: c onnect the power cord oil levels on both machines and between pressure washer and ma- into the proper electrical outlet, connect garden hose to pressure chine. t urn garden hose water on. then push in the gFci reset button. washer. CaUTioN: only use fresh additional adapters and couplers start up attached pressure washer water to this machine. may be needed to connect your accordin
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OPERATOR’S MANUAL PRESSURE WASHER deTeRgeNTS aNd geNeRal oPeRa TiNg TeCHNiq UeS WARNING: Some detergents CleaNiNg TiPS WaRNiNg may be harmful if inhaled or pre-rinse cleaning surface with fresh water. place de- ingested, causing severe nau- tergent suction tube directly into cleaning solution and sea, fainting or poisoning. The apply to surface at low pressure (for best results, limit harmful elements may cause your work area to sections approximately 6 feet square property damage o
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SHUTTiNg do WN aNd CleaN-UP burner Switch STeP 1: if using an op- STe P 2: t urn burner STeP 3: t urn garden hose tional detergent injector, switch off and continue water off. open the spray place the detergent line in spraying water, allowing gun to relieve remaining a bucket of water allowing the water to cool. after pressure. detergent to be flushed water has cooled to less from system. than 100°F, turn the at- tached pressure washer off. SToRage CAUTION: Always store your pre
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PRESSURE WASHER Troubleshooting Guide TRoUbleSHoo TiNg PRobleM PoSSible Ca USe SolUTioN bURNeR Will No T disconnected or short in electrical all wire contacts should be clean and tight. ligHT wiring no breaks in wire. Burner motor thermal protector if tripped, check voltage, connections and tripped extensions for cause. check fuel pump shaft rotation for binding, causing motor to overheat. on/oFF switch defective check continuity through burner switch. Heavy sooting on coil and burner, cl
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TRoUbleSHoo TiNg PRobleM PoSSible Ca USe SolUTioN lo W WaTeR improper fuel or water in fuel drain fuel tank and replace with TeMPeRa TURe proper fuel. low fuel pressure increase fuel pressure. Weak fuel pump check fuel pump temperature. re - place pump if needed. Fuel filter partially clogged replace as needed. soot build up on coils clean coils with soot remover. lime build up on coils clean inside of coils using coil cleaner. improper burner nozzle see specifications. WaTeR incoming water to
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OPERATOR’S MANUAL PRESSURE WASHER PReveNT aTive MaiNTeNaNCe 1. use clean fuel - kerosene, no. 1 home heating Rupture disk: fuel or diesel. c lean or replace fuel filter every For safety, each machine is equipped with a rupture 100 hours of operation. avoid water contaminated disk. in the event the pressure of the water should ex- fuel as it will seize up the fuel pump. de-soot coils ceed 8000 psi, the rupture disk will release pressure monthly. use an additive if diesel is being u
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MaiNTeNaNCe aNd SeR viCe supply of fuel to the combustion chamber. controlling Fuel: the flow of fuel in this way gives an instantaneous burn use clean fuel oil that is not contaminated with water or no burn situation, thereby eliminating high and low and debris. replace fuel filter and drain tank every water temperatures, and combustion smoke normally 100 hours of operation. use Kerosene no. 1 or no. associated with machines incorporating a spray gun. 2 Heating Fuel (astm d06) or diese
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OPERATOR’S MANUAL PRESSURE WASHER Field ReP aiR iNSTRUCTioNS 11.t est machine (make sure): q Blower motor spins q Fuel is on q machine has power to it q switch is on q Flow of water through machine q thermostat is turned up q Flow switch is adjusted properly 12. When unit is operating properly, turn machine off, tighten front panel, and install hood and 1 self tapping screws with recess washers. 15 97-61 • rev. 5/07
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exPloded vieW 16 22 46 25 31 See burner assembly For details 12 27 31 33 35 14 10 39 29 28 40 43 41 13 43 4 42 21 29 6 45 17 36 38 11 3 9 8 20 48 2 24 46 26 47 37 44 29 30 23 15 18 34 7 1 32 19 5 16 97-61 • rev. 5/07 OPERATOR’S MANUAL PRESSURE WASHER
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OPERATOR’S MANUAL PRESSURE WASHER exPloded vieW PaRTS liST iTeM PaRT No . deSCRiPTioN TY q iTeM PaRT No . deSCRiPTioN qTY 1 90-2020 nut, cage, /8" x 12 gauge 4 21 11-0110 label, control p anel 1 2 90-1996 screw, /8" x /4" Whiz loc 4 22 10-02025a label, Hot/caliente, w/arrows 1 4-00 Wheel & tire, 6" steel rim 2 2 10-09004 decal, discharge 1 4 4-05089 thermostat, adjustable, 240°F 1 24 10-0900 decal, inlet 1 5 6-01062 gFci, 120V 15a, w/6' 12- 25 11-01 label (Hp) 1
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bURNeR aSSeMbl Y exPloded vieW 9 4 5 3 6 7 8 11 42 12 56 13 31 15 30 59 14 60 10 17 38 57 37 40 58 21 22 62 40 61 19 20 23 24 45 25 55 32 48 26 51 49 41 29 47 28 43 27 49 inlet 46 36 39 53 outlet 35 50 50 34 54 52 32 33 41 32 33 44 44 18 97-61 • rev. 5/07 OPERATOR’S MANUAL PRESSURE WASHER
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OPERATOR’S MANUAL PRESSURE WASHER bURNeR aSSeMbl Y PaRTS liST iTeM PaRT No. deSCRiPTioN qTY iTeM PaRT No. deSCRiPTioN TY q 1 91-010170 coil, lavorwash 1 90-2001 nut, 5/16" esna 4 2 7-46140112 clamp, electrode 1 4 2-006 t ee, 1/2" Female, steel pipe 1 7-46140004 electrode 2 5 2-0046 t ee, 1/2", street 1 4 7-1000017 elbow 1 6 2-0054 elbow, 1/2" Jic x 1/2” male 1 5 7-0990015 ring, locking 1 7 4-02100000 Fuel line, 1/4" push-on, 6" 6 7-46080002 slide 1 8 70-12160 Hose
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