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SGP
OPERATOR’S MANUAL
   SGP-3020             SGP-3025            SGP-3030
   SGP-3530             SGP-3530E          SGP-4035E
®
For technical assistance or the SHARK dealer nearest you, call 1-360-833-9100,
1-800-771-1881 or visit our website at www.shark-pw.com
97-6132
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                        CONTENTS Introduction & Important Safety Instructions                                       4-5 Component Identification                                                                    6 Assembly Instructions                                                                         7 Operating Instructions                                                                         8-9 Detergents and Cleaning Tips                                                             10 Shut-Down and Clean Up 
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER      WARNING: Flammable liquids  WARNING INTRODUCTION can create fumes which can  ignite causing property damage  Thank you for purchasing a Hot Water Pressure  or severe injury. Washer.  5. Risk of explosion - do not  All information in this manual is based on the latest  spray flammable liquids or  product information available at the time of printing. RISK OF EXPLOSION:  operate in an explosive loca- DO NOT SPRAY FLAM- We reserves the right to make change
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER        8. High pressure developed by these machines can WARNING: Only use recom- WARNING cause personal injury or equipment damage. Use  mended fuel. Using other fuels  caution when operating. Do not direct discharge  may result in a serious explosion  stream at people, or severe injury and/ or death  causing personal injury, property  may result. damage or loss of life. WARNING: High pressure can  18. Use No. 1 or No. 2 heating oil  WARNING RISK OF FIRE OR 
                    
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                        OPERATOR’S MANUAL    PRESSURE WASHER    COMPONENT IDENTIFICATION Gasoline  Tank Detergent  Injector Pressure  Switch Discharge  Collar Unloader Nipple Quick  Coupler Water Supply  Hose (not included) Pump Battery Box Wand  Coupler  Nozzle  Spray Gun Quick Coupler Swivel  Brass  Connector Soap  Variable Pressure  Nozzle Control wand Trigger High Pressure  Control Wand  Hose Handle Pump — Develops high pressure. Variable Pressure Control Wand — Must be con- nected to the spray gun. This wand handl
                    
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                        OPERATOR’S MANUAL    PRESSURE WASHER    ASSEMBLY INSTRUCTIONS Spray  Pressure  Soap Gun Nozzle Nozzle Wand  Coupler Safety Wand  Latch Coupler Wand Collar High Pressure  Hose STEP 1: Attach the high pressure STEP 2: Pull the spring-loaded STEP 3: Release the coupler collar  hose to the spray gun using teflon collar of the wand coupler back and push the nozzle until the collar  tape on hose threads. to insert your choice of pressure clicks. Pull the nozzle to make sure  nozzle. it is seated prope
                    
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                        OPERATOR’S MANUAL    PRESSURE WASHER    OPERATING INSTRUCTIONS Oil Dipstick Gas  Tank STEP 1: Check engine oil level. Oil level should be level with the bottom STEP 2: Fill gas tank with unleaded  of the oil filler neck. Be sure the machine is level when checking the oil gasoline. Do not use leaded gas- level. (Refer to the engine's operating manual included with machine.) oline.  Caution:  Read warnings  We recommend that the oil be changed after the first 5 hours of use, then on pg. 4 and engi
                    
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                        OPERATOR’S MANUAL    PRESSURE WASHER    OPERATING INSTRUCTIONS Throttle STEP 7: Turn the engine to "Run" position. STEP 8: Pull the starter grip. If the engine fails to start  after 2 pulls, squeeze the trigger gun to release pres- sure and repeat step. Return starter gently. After the  engine warms up enough to run smoothly, move choke  to run position and throttle to fast position.  CAUTION: Small engines may kick back. Do not  hold pull starter grip tightly in hand. NOZZLES Temperature  Gauge
                    
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                        OPERATOR’S MANUAL    PRESSURE WASHER    APPLYING DETERGENT THERMAL PUMP PROTECTION If you run the engine on your pressure washer for 3-5  AND GENERAL OPERATING  minutes without pressing the trigger on the spray gun,  TECHNIQUES circulating water in the pump can reach high tempera- tures. When the water reaches this temperature, the  WARNING: Some detergents  WARNING pump protector engages and cools the pump by dis- may be harmful if inhaled or in- charging the warm water onto the ground. This th
                    
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                        OPERATOR’S MANUAL    PRESSURE WASHER    SHUTTING DOWN AND CLEAN-UP STEP 3: Turn off water  STEP 1: Remove detergent suction STEP 2: Turn off the engine. supply. tube from container and insert into  1 gallon of fresh water. Turn variable  pressure wand handle for low pres- sure or connect the black detergent  nozzle. Pull trigger on spray gun and  siphon water for one minute. High Pressure  Outlet Safety  Latch  Water Inlet STEP 4: Press trig- STEP 5: Disconnect the garden STEP 6: Disconnect the 
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER      MAINTENANCE the washer must be stored or operated outdoors under  PREVENTATIVE  freezing conditions. During winter months, when temperatures drop below  MAINTENANCE 32°F, protecting your machine against freezing is nec-   1. Check to see that the water pump is properly lubri- essary. Store the machine in a heated room. If this is not  cated. possible then mix a 50/50 solution of anti-freeze/water    2. Follow Winterizing Procedures to prevent freeze  in
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER      MAINTENANCE Rupture Disk: Burner Nozzle: If pressure from pump or thermal expansion should Keep the tip free of surface deposits by wiping it with a  exceed safe limits, the rupture disk will burst allow- clean, solvent-saturated cloth, being careful not to plug  ing high pressure to be discharged through hose to or enlarge the nozzle. For maximum efficiency, replace  ground. When disk ruptures it will need to be replaced. the nozzle each season. The re
                    
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                         PRESSURE WASHER  Troubleshooting  Guide MAINTENANCE Fuel Pressure Adjustment: Coil Reinstallation: To adjust fuel pressure, turn the adjusting screw clock- Reinstall by reversing the above steps 4 through 1. wise to increase, counterclockwise to decrease. Do not  Final Note: exceed 200 psi. NOTE: When changing the fuel pump,  The 12 VDC burner systems can draw as much as 18  a bypass plug must be installed in the return port or the  amps! For such burners to run properly, the battery and  fuel 
                    
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                         PRESSURE WASHER  Troubleshooting  Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Water supply is insufficient Use larger supply hose; clean filter at water  PRESSURE inlet. Spray nozzle is old, worn or incorrect Match the nozzle number to the machine  and/or replace with new nozzle. Belt slips Tighten or replace belt; use correct belt. Plumbing or hose is leaking Check plumbing system for leaks. Retape  leaks with teflon tape. Unloader is faulty or misadjusted Adjust unload
                    
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                         PRESSURE WASHER  Troubleshooting  Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT Burner nozzle is clogged Clean as required. LIGHT (continued  Thermostat has malfunctioned Test and replace if needed. from previous page) Fuel solenoid has malfunctioned Test and replace if needed. MACHINE SMOKES Fuel is improper or water is in fuel Drain tank and replace contaminated fuel. Air adjustment is improper Readjust air bands on burner assembly. Fuel pressure is low Adjust fuel pum
                    
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                         PRESSURE WASHER  Troubleshooting  Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION DETERGENT NOT Air is leaking Tighten all clamps. Check detergent lines for holes. DRAWING Injector head may be blocked, Clean and make sure ball and spring behind  dirty or damaged detergent hose barb or injector body are working  properly. Filter screen on detergent suction Clean or replace. hose is plugged Detergent has high viscosity Dilute detergent to specifications. Not using soap nozzle Insert soap no
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER      MAINTENANCE CHARTS PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you  as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative  maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for  maintenance. Regular preventative maintenance will add many hours to the life 
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER      EXPLODED VIEW - 3020, 3025 MODELS 2 3 9 61 103 11 6 5 1 12 62 117 25 23 8 2 13 59 7 14 96 27 118 17 22 47 116 48 109 10 21 99 71 76 26 14 70 119 29 60 2 28 4 24 58 91 92 54 63 113 98 18 65 15 64 19 For Brake  Detail See  52 39 Reversed  38 View A-A  54 57 (Enlarged) Pg.12 16 20 73 For  112 Detail See  46 Control  Box Illus. 19 72 102 18 50 54 53 20 88 51,105,106 31 107 45 108 31 Reversed  View of  110 90 Regulator 35 100 43 20 86 34 108 31 89 31 56 41 7
                    
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                        OPERATOR’S MANUAL     PRESSURE WASHER      EXPLODED VIEW - 3030, 3530, 3530E, 4030E MODELS 5 6 8 116 62 76 7 2 2 1 118 3 117 11 9 10 3 61 12 14 59 94 13 17 48 14 For  18 Detail See  16 Control  60 Box Illus.  19 4 20 39 15 37 57 78 105 52 36 19 37 36 54 73 38 18 38 20 106 51 Reversed  86 54 72 View of  53 100 50 Component 31 31 107 88 31 87 93 31 45 42 For Brake  Honda Electric  Detail See  101 Start Only 84 View A-A  (Enlarged) 43 41 89 90 20 21 97-6132, 97-6151  •  REV. 11/04 97-6132, 97-6151