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1
W415-0381 / H / 12.07.07
W415-0381 / H / 12.07.07
$10.00
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2 BGD42 TABLE of CONTENTS 20-22 FINISHING PG 2-4 INTRODUCTION Warranty Door, Louvre & Panel Removal & Installation Grate Installation General Instructions Log Placement / Glowing Embers General Information Care of Glass & Plated Parts Vermiculite Charcoal Embers Installation Overview Charcoal Lumps 6 - 13 VENTING 22 OPTIONAL BLOWER INSTALLATION Venting Lengths Air Terminal Locations 22-23 OPTIONAL FAN INSTALLATION / Typical Vent Installations GD36 THERM
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3 NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. Once assembled the complete fi replace is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, re
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4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install the BGD42 to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example: in Massachusetts State: • The fi replace damper must be removed or welded in the open
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5 FIGURE 1 INSTALLATION OVERVIEW FIGURE 2 W415-0381 / H / 12.07.07
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6 VENTING VENTING LENGTHS Minimum clearance to combustible con- struction from fireplace and vent sur- Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or faces: American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, Sides, back, bottom and 0" top of the unit and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp
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7 MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 3 32 32 32 32 32 32 ** Using a soffit heat shield (W585-0096), or equivalent, the distance may be reduced to a minimum of 18”. It is recommended to maximize the distance to the vinyl clad soffits. 4 W415-0381 / H / 12.07.07
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8 TYPICAL VENT INSTALLATIONS NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Ver- tical Vents. FIGURES 4 a-b * See venting section SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12" above grade. FIGURE 5 W415-0381 / H / 12.07.07
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9 VENTING APPLICATION FLOW CHART HORIZONTAL VERTICAL TERMINATION TERMINATION vertical rise vertical rise vertical rise vertical rise is equal to is less than is less than is equal to or greater horizontal horizontal or greater than the run run than the horizontal horizontal run run horizontal horizontal horizontal horizontal run + verti- run + verti- run + verti- run + verti- cal rise to cal rise to cal rise to cal rise to maximum maximum maximum of maximum of 40 feet o
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10 DEFINITIONS ELBOW VENT LENGTH VALUES for the following symbols used in the venting calculations feet inches and examples are: 1° 0.03 0.5 15° 0.45 6.0 > - greater than 30° 0.9 11.0 > - equal to or greater than 45°* 1.35 16.0 < - less than 90°* 2.7 32.0 < - equal to or less than H - total of both horizontal vent lengths (H ) and offsets T R (H ) in feet O * the fi rst 45º and 90° offset has a zero value and is H - combined horizontal vent lengths in feet R shown in the
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11 HORIZONTAL TERMINATION when (H ) > (V ) T T Example 2: Simple venting confi guration (only one 45º and 90° elbow) 90° FIGURE 9 See graph to determine the re- 90° FIGURE 8 90° quired vertical rise V for the H T 4 H required horizontal run H . 3 T V H 2 1 H 2 90° V 1 45° V = 4 ft 1 V = 1.5 ft 2 V = V + V = 4 ft + 1.5 ft = 5.5 ft REQUIRED T 1 2 VERTICAL H = 2 ft 1 RISE IN H = 1 ft 2 INCHES (V ) T H = 1 ft 3 H = 1.5 ft 4 H = H + H + H + H = 2 + 1 + 1 + 1. 5 = 5.5 ft R 1 2 3 4 H = .03(o
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12 VERTICAL TERMINATION when (H ) < (V ) Example 3: T T Simple venting confi gurations FIGURE 10 V 2 FIGURE11 90° 45° 90° H 2 V 1 45° 90° H 1 See graph to determine the required vertical rise V for the T required horizontal run H . T V = 5 ft 1 V = 10 ft 2 V = V + V = 5 + 10 = 15 ft T 1 2 H = 3 ft 1 H = 2.5 ft 2 REQUIRED VERTICAL RISE H = H + H = 3 + 2.5 = 5.5 ft IN FEET (V ) R 1 2 T H = .03(one 45º elbow + three 90º elbows - 135º) O = .03(45+90+90+90-135)=5.4 H = H + H = 5.5 + 5.4 = 10.
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13 VERTICAL TERMINATION Example 4: when (H ) > (V ) T T V = 1 ft Simple venting confi gurations 1 V = 1.5 ft 2 V = V + V = 1 + 1.5 = 2.5 ft T 1 2 FIGURE 12 H = 6 ft 1 H = 2 ft 2 H = H + H = 6 + 2 = 8 ft R 1 2 H = .03(one 45º elbow + three 90º elbow - 135º) O = .03(45 + 90 + 90 + 90 - 135) = 5.4 ft H = H + H = 8 + 5.4 = 13.4 ft T R O H + V = 13.4 + 2.5 = 15.9 ft T T Formula 1: H < 3V T T 3V = 3 x 2.5 = 7.5 ft T 13.4 > 7.5 Since this formula is not met, this vent confi guration is u
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14 INSTALLATION WALL AND CEILING PROTECTION HORIZONTAL VENT SECTIONS: A minimum clearance of 2" all FIGURE 16c around the vent pipe on all horizontal runs to combustibles is required. Use fi restop spacer W010-1778 (supplied). VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required. Use fi restop spacer W500-0367 (not supplied). HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall. Having determined th
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15 USING FLEXIBLE VENT COMPONENTS 4. Apply a heavy bead of the high temperature sealant W573-0007 (not supplied), Mill Pac, to the inside of the 5" vent pipe approximately ! WARNING 1" from the end. Slip the vent pipe a minimum of 2" over the fi replace ELBOWS Do not allow the inside vent pipe to vent collar and secure with 3 #8 screws. bunch up on horizontal or vertical 5. Using the 8" diameter fl exible vent pipe, apply sealant W573- runs and elbows. Keep it pulled tight. 0002 (not su
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16 5. Remove nails from the shingles, above and to the sides of FIREPLACE VENT CONNECTION the chimney. Place the fl ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above 1. Install the 5" diameter fl exible vent pipe liner to the fi re- the top of the fl ashing. Slide the fl ashing underneath the sides place. Secure with 3 screws and fl at washers. Seal the joint and upper edge of the shingles. Ensure that the air terminal con- and screw holes us
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17 VERTICAL VENTING INSTALLATION RESTRICTING VERTICAL VENTS 1. Move the fi replace into position. FIGURE 31 2. Fasten the roof support to the roof using the screws provided. FIGURE 21. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. TOP OF THE 3. Apply high temperature sealant W573-0007 (not supplied) FIREBOX to the outer edge of the inner sleeve
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18 MOBILE HOME INSTALLATION This appliance is certifi ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appli- ance is only for use with the type(s) of gas indicated on the rating plate.
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19 FIGURE 34 NAILING TAB INSTALLATION 1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts. If there are no existing holes, follow these instructions: Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½"). Centre the nailing tab vertically on the corner post. Figure 36
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20 The fi replace requires a minimum enclosure height of 45 1/2". For MINIMUM MANTEL AND ENCLOSURE CLEARANCES temperature requirements, the enclosure space around and above the fi replace must be left unobstructed. FIGURE 37. Combustible mantel clearance can vary according to the mantel depth. FIGURE 36. Use the graph to help evaluate the clearance needed. Curtains, above the fi replace, must not be positioned lower than the 5" distance required for the 2" combustible mantel. These same requi
