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SCC 24-Pump 128-Station Controller
Part Number: 882.00255.00
Bulletin Number: CV3-655
Effective: 12/1/05
Write Down Your Serial Numbers Here For Future Reference:
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We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions
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Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
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Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment. Notify the transportation company’s local
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Table of Contents CHAPTER 1: SAFETY ................................................................ 5 1-1 How to Use This Manual .............................................................................................5 Safety Symbols Used in this Manual.....................................................................5 1-2 Warnings and Precautions ..........................................................................................6 1-3 Responsibility ......................
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4-1 Overview ...................................................................................................................51 4-2 Starting and Stopping the System.............................................................................51 4-3 Basic Tasks...............................................................................................................52 Reviewing Station Status ....................................................................................52 Reviewin
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Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer. The Functional Description section outlines models covered, standard features, and optional featu
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1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations. To avoid possible personal injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices: Read and f
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1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine. All personnel engaged in the use of the machine should become familiar with its operation as described in this manual. Proper operation of the machine promotes safety for the operator and all workers in its vicinity. Each individual must take responsibility for observing
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Maintenance Responsibility Proper maintenance is essential to safety. If you are a maintenance worker, you must make safety a priority to effectively repair and maintain equipment. Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric supplies and all accessory equipment at the machine, and disconnect and lockout electrical power. Attach warning tags to the disconnect switch. Be sure that all non-current carrying parts are correctly connected to ear
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Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for 24-Pump, 128- Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service. The 24-Pump, 128-Station Conveying Controller is a programmable logic controller, with 24 VDC control circuit, easy-to-use touch screen
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Implosion Filter Cleaning. When this feature is enabled, the controller periodically pulls a vacuum on the filter chamber and then releases it to dislodge accumulated dust and debris. Grinder Empty. This feature allows a station to receive material from a grinder bin. The level of material in the bin is monitored to assure there is enough material to convey. Material Sharing. This feature allows multiple pumps (6 max.) to be connected to a material source. The controller will let o
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• Identify and locate specific safety devices. • Understand the proper use of the safety devices provided. • Describe the function of the safety device. Safety Circuit Standards Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy. They also provide a means of locking out or isolating the energy for servicing equipment. Various agencies have contributed to the establishment of safety standards that apply to the design and manufac
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Chapter 3: Installation 3-1 Uncrating 24-Pump, 128-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding. 2. Use a pry bar to remove the blocks securing the unit to the skid. 3. Lift unit from sides, inserting forklift under the base.
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8. Set up and connect vacuum receiver stations to ArmorBlocks installed in Step 3, using yellow patch cords. 9. Set up and connect vacuum pump stations and filter chambers to ArmorBlocks installed in Step 3, using yellow patch cords. 10. Determine location(s) of central alarm(s); set up and connect alarms using yellow patch cords. The following sections provide detailed information on these installation steps. 3-4 Electrical Connections Refer to local electrical codes, the schematic and
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To install KwikLink cables: 1. Cut both black and grey cables to the proper length. 2. Use cable ties to attach KwikLink cables, black cable above grey cable, on the vacuum tubing. Attach cable to the tubing with cable ties at about three-foot (3 ft./ 1 m) intervals. Make sure that cable ties are snug, but not tightened enough to bend the flat cable. Caution! Install KwikLink cable on vacuum tubing only. DO NOT install KwikLink cable on material conveying tubing, as static electricity
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Figure 3: Side View of a Typical Mounting Plate Assembly with ArmorBlock Base Rotate 30º to 45º downward Installing Assembled Mounting Plates After you’ve set up the mounting plates: 1. Install them at each node location by clipping the tubing clamps onto the vacuum tube, just before the node area (such as a T-valve). 2. Orient the mounting plate parallel with the flat cables and at a 30º to 45º angle so the KwikLink connector or ArmorBlock faces the operator on the floor; torque
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Discard the standard resistor cap to eliminate confusion. 5. Mount the mounting plate assembly on the vacuum line at the end of the cable run. See Page 14 for more information. 6. Using the straight-blade cable cutter, carefully trim each flat cable so it sticks out past 1 3 the final KwikLink connector by /4” to /8”. Place a dust cap over the end of the trimmed cable. 7. Lay the dust cap and cable into the KwikLink connector so the dust cap tabs engage in the connector slots. The dus
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The latch has two catches; the first loosely holds the connector on the cable, the second requires more pressure to close the connector tightly. The cable must be in the correct position for the connector to close properly. 3. Drive the two screws at the center points about halfway down; first on the latch side, then the hinge side. 4. Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 N •m) of torque. Note: You can only pierce the ca
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• 61 to 63 — Alarm stations Setting ArmorBlock Addresses Locate the rotary switches underneath the ArmorBlock. The two switches are: • MSD (most significant digit) for tens • LSD (least significant digit) for units/ones For example, if you wanted to set an address at 36, you set the MSD rotary switch at 3 and the LSD rotary switch at 6. To set an address of 8, set the MSD rotary switch at 0 (leading zero), then set the LSD rotary switch at 8. • Using a permanent black marker, write the n
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Figure 5: ArmorBlock Address Node Rotary Switches Installing ArmorBlocks The ArmorBlock cable base should already be attached to the mounting plate, aligned so it is perpendicular to the flat cables. If not, reinstall it with its proper alignment. To install the flat cables in the ArmorBlock cable base: 1. Lay the flat cable into the ArmorBlock cable base, grey data cable on the bottom and the black power cable on the top, making sure that the keyed edge is p
