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Woodstock Technical Support ..................2 Basic Maintenance ............................. 32 Machine Specifications ..........................3 General Lubrication ............................ 32 Identification .....................................5 Belt Adjustment or Replacement ............ 34 Standard Machinery Safety Instructions ......6 Troubleshooting ................................. 35 Additional Safety Instructions for Lathes ....8 Cross
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® Your new Model M1099 Benchtop Lathe has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the
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D J E F I G B C H A K U O T R S N Q P M L Emergency Stop Button Chip Tray Motor Direction Selector Knob Thread Dial Power ON Push Button Half Nut Lever 3-Jaw Chuck Cross Feed Handwheel Steady Rest Carriage Feed Handwheel 4-Way Tool Holder Lead Screw Follow Rest Threading Dial (Alpha) Compound Feed Handwheel Gearbox Oil Level Sight Glass Tailstock Barrel Lock Lever Threading Dial (Numeric) Tailstock Change Gear and Belt Safety Cover Back Splash
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For Your Own Safety, Read Manual Before Operating Machine Read and understand this Always wear hearing owner’s manual BEFORE using machine. protection when operating or observing Untrained users can be seriously hurt. loud machinery. Extended exposure to t
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Untrained operators Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine. When machine is not being stable/secure and mobile bases (if used) are used, disconnect power, remove switch keys, locked before starting. or lock-out machine to prevent unauthorized use—especially around children. Make Do not force
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Metal chips can easily cut bare Workpieces that crash into skin—even through a piece of cloth. Avoid clear- other components on the lathe may throw dan- gerous projectiles in all directions, leading to ing chips by hand or with a rag. Use a brush or impact injury and damaged equipment. Before vacuum to clear metal chips. starting the spindle, make sure the workpiece has adequate clearance by hand-rotating it A chuck key left in the
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This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power. A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the
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This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment- grounding wire. If repair or replacement of the power c
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This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. After all the parts have been removed from your A shipment, you should have the following items: B C D Three-Jaw Chuck (5") .................................... 1 Stea
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This machine distributes The bed and other unpainted parts of your lathe a heavy load in a small footprint. Some are coated with a waxy grease that protects workbenches may require additional bracing them from corrosion during shipment. Clean this to support both machine and workpiece. grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents Consider existing and such as brake parts cleaner or acetone—if you anti
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The purpose of the test run is to make sure the lathe and safety features operate correctly before proceeding with additional setup. Make sure the lathe is lubricated and the headstock oil level is full. Refer to on . Make sure the chuck is correctly secured to the spin- Half-Nut Lever Pulled Up dle. Refer to on (Disengaged) for details. Change the belt position so the spindle will rotate at 150 RPM, and disengage the half
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Turn the lathe , disconnect power, move the drive belt to the next highest RPM and then run the lathe for 10 minutes. Repeat for the rest of the speeds, progres- sively increasing the speed. Change the lubricant in the headstock with Mobil DTE Oil or an equivalent, and re-lubricate the lathe. Refer to on for steps and locations. -14-
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The Model M1099 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If you are an inexperienced operator, we strongly recom- mend that you read books, trade articles, or seek train-
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Spindle Lock Hole The three-jaw scroll chuck will automatically self-center the workpiece. It has hardened steel external jaws that hold the workpiece on the outside diameter of the part. An extra set of jaws is included for holding larger workpieces on the inside diameter of the part. The four-jaw chuck has hardened steel jaws that must be Cap Screw independently adjusted to center the workpiece. Each jaw can be removed from the chuck body and reversed fo
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The three-jaw scroll chuck has removable hardened steel jaws ( ). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the match- ing numbered jaw guides (see ). DISCONNECT POWER TO THE LATHE! Chuck and jaw selection. . Place a piece of wood over the ways to protect them from potential damage. . Turn the chuck key counterclockwise
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Refer to the procedures on to mount the four-jaw chuck. DISCONNECT POWER TO THE LATHE! Using the chuck key, open each jaw so the workpiece will lay flat against the chuck face. Support the workpiece. Lock the tailstock, then turn the tailstock quill so the dead center makes contact or is close to the center point of your workpiece (see ). Turn each jaw until it just makes contact with the workpiece
