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DIGITAL INTERCOM 
INSTALLATION GUIDE 
ISSUE 9 
  TRILOGY COMMUNICATIONS LIMITED  
26 Focus Way 
Andover 
Hampshire 
SP10 5NY 
United Kingdom 
Telephone. +44 (0) 1264 384000 
Fax.  +44 (0) 1264 334806 
www.trilogycomms.com                                                                                                                                                                                                                                                                     
                    
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                          The Copyright of the information and drawings in this  document is the property of Trilogy Communications Limited  of Andover, Hampshire and is neither to be reproduced in  whole or in part, nor disclosed to a third party, without the prior  written consent of Trilogy Communications Limited.  The information in this document has been carefully compiled  and checked for accuracy. However, Trilogy Communications  Limited accepts no responsibility for inaccuracies which may  occur and, further, r
                    
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                        Commander Installation Guide    ERRATA SHEET    This sheet contains information regarding errors in this user guide.    Date Description  - None                                     Trilogy Communications Limited Issue 9 Page 3 of 81                                                                                                                                                                                                                                                                            
                    
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                        Commander Installation Guide    CONTENTS  1.  INTRODUCTION .................................................................................................. 7  1.1  OPTIONS AVAILABLE AND MODULE TYPE NUMBERS ......................................................... 7  2.  INSTALLATION ................................................................................................... 9  2.1  INTRODUCTION .............................................................................................
                    
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                        Commander Installation Guide      5.  CONTROL PANELS .......................................................................................... 35  5.1  INTRODUCTION ............................................................................................................ 35  5.2  CURRENT RANGE ......................................................................................................... 35  5.3  CONTROL PANEL FACILITY COMPARISON TABLE ...............................................
                    
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                        Commander Installation Guide      8.  LEGACY HARDWARE ...................................................................................... 61  8.1  MATRIX CARDS ............................................................................................................ 61  8.1.1  Gain setting on 500-06-00 .................................................................................. 61  8.1.2  Gain setting on 500-06-01 .......................................................................
                    
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                        Commander Installation Guide      1. INTRODUCTION  This manual provides installation information for the Commander Digital Intercom  system. Cabling and pin-out information is included for all of the Trilogy manufactured  items plus some commonly used third party equipment. Other information relating to the  hardware configuration will be useful if the system is upgraded or expanded in the future.  • Section 2 covers the matrix assembly and installation, to the point where the matrix  may be pow
                    
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                        Commander Installation Guide    Issue 9 Trilogy Communications Limited  Page 8 of 81                                                                                                                                                                                                                                                                                                                                                                                                                                
                    
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                        Commander Installation Guide    2. INSTALLATION  2.1 INTRODUCTION  Follow the sequence below, step by step, to install the Commander matrix.  • Unpack the matrix  • Fit the matrix frame and power supplies into the equipment bay  • Load the modules into the matrix frame, in sequence  • Apply power to the system and check basic operation.  • Connect control panels and check operation with the supplied flash ram configuration.  • Set up the configuration PC.    2.2  UNPACKING  Carefully unpack the 
                    
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                        Commander Installation Guide    2.4 SYSTEM ASSEMBLY  If the system is multi-frame (i.e. > 96 ports), it will be supplied with frame 1 at the bottom and  frames 2,3,4 etc. ascending from there. Some earlier systems were supplied with the frames  configured in descending order.   The system modules will normally be packed separately for transit.  Carefully remove all of  the packing materials taking care to leave the modules in their anti-static protection for as  long as possible.  Module variant
                    
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                        Commander Installation Guide      2.4.1 500-08 SERIES CHANGEOVER CARD  The 500-08 Changeover Card is fitted at the left of each frame. Make sure the metal tab is  hooked into the clip on the side cheek. Ensure the top and bottom edge connectors are both  making good contact. The current version of this card is:  • 500-08-10 dual changeover for fault tolerant systems.  There are no LEDs or other external indicators on these boards.     NOTE: For non fault tolerant systems (i.e. those fitted with 
                    
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                        Commander Installation Guide      2.4.2 500-02 SERIES TALKBACK CONTROLLER CARD  There are currently two versions of the Talkback Controller: -.   • 500-02-11, which has on-board Flash Ram fitted at all times  • 500-02-12, which updates the 500-02-11 and provides improved serial communication.  They are fitted to the 500-08 (above). Initially, only fit the lower 500-02 Talkback Controller.  The upper card is used for fault tolerant (redundant) operation if this option has been  ordered.    The di
                    
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                        Commander Installation Guide      2.4.3 500-01 SERIES TDM CONTROLLER CARD  The current version of the TDM card is:  • 500-01-10 which replaces the 500-01-00.  The main TDM controller is fitted in the left side of the frame, immediately to the right of the  500-08 / 500-02 combination. The standby controller is only applicable in fault tolerant  systems when the appropriate modules have been purchased. Do not fit the standby  controllers at this stage.  The diagram below shows the position of maj
                    
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                        Commander Installation Guide      2.4.4 500-25-00 E1 NETWORK LINK CARD  This optional card has a number of front mounted LEDs and a D9 programming socket. The  system will normally be assembled by Trilogy with the appropriate rear connector units  (RCU). Check the rear of the frame for the Network RCU (500-26-00) which is fitted with two  RJ45 connectors and a single BNC. Fit any Network cards in the correct places.  • Inter-system connections are described in Section 4.1..  Operation of the LED
                    
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                        Commander Installation Guide      2.4.6 500-06 SERIES MATRIX CARDS  Finally, fit these in the remaining positions. Depending on the system order, the quantities of  matrix cards and RCU’s may not match exactly. The current version is part no. 500-06-02;  legacy versions are covered in section 8.1.  The following diagram shows the location of these modules within the frame.  Standby Talkback Controller Standby TDM Controller  Matrix Cards 3 - 15  Changeover Module  Matrix Cards  Main TDM Controll
                    
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                        Commander Installation Guide      2.5 MAINS CONNECTION AND FUSING    2.5.1 500-15-30 SERIES POWER SUPPLY  The PSU chassis occupies an additional 2U of rack space below the matrix and is internally  wired. The complete assembly therefore occupies 8U for a 96 port system, 14U for a 192  port system etc. The PSU is half rack width allowing two PSU modules to be fitted, thus  providing backup operation.  Each power supply is fitted with a D9 socket, which provides a relay contact indicating the  PSU
                    
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                        Commander Installation Guide      2.6 STARTING THE SYSTEM  The system may now be powered and will load a configuration from the Flash RAM. The  miniature rotary switch on the front edge of the 500-02 Talkback Controller selects the boot  configuration bank. In a multi-frame system, this is the 500-02 Talkback Controller in Frame  1 of the matrix. It is not necessary to have the computer operating at this stage.  A few hints:  • Initially, do not fit the redundant (standby) controller modules.   
                    
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                        Commander Installation Guide    If this phase is successful and the TDM controller is running correctly, switch off the system.  Turn the flash bank selector switch to an active bank (i.e 1,2,3 or 4) and re-start the system.  The yellow polling LED on the 500-02 Talkback Controller will start to flash, indicating that a  configuration has been loaded from the Flash RAM and is active on the system.  Finally, the standby Talkback and TDM controllers may be added. Switch the system off,  carefully 
                    
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                        Commander Installation Guide      3. CONNECTING TO THE MATRIX  3.1 CONNECTING THE MATRIX PORTS  The following drawing shows the rear view of a fully equipped 6U rack. Connectors are  provided for the P.C., status alarms, panels and externals. These connectors are wired as  detailed below. Connector types and pinouts for the Commander rack connectors are given.  The numbering of port outputs is indicated on the connector plate on the right hand side of  the rear of the rack. Port 1 is the top rig
                    
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                        Commander Installation Guide      3.2.2 CONNECTION VIA A 500-16-03 DOWNLOAD CONVERTER BOX  A single frame (96 port) Commander system has two interfaces which may be used for  downloading configuration data:  • Serial port (RS232/422)  • High speed (20MB/s) transputer port  With a standalone system, the RS232 connection is sufficient (see 3.2.1). In a multi-system  environment, this serial port is required to pass networking information, and can no longer be  used for configuration data. See sect