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                        Type 38-3AH3 38 kV  
vacuum circuit breaker  
instruction manual
Installation operation maintenance E50001-F710-A238-V1-4A00
Answers for energy.                                                                                                                                                                                                                                                                                                                                                                    
                    
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                        Hazardous voltages and high speed moving parts. Will cause death, serious injury or property damage. Always de-energize and ground the equipment before  maintenance. Read and understand this instruction manual  before using equipment. Maintenance should be performed only  by qualified personnel. The use of unauthorized parts in the  repair of the equipment or tampering by unqualified personnel  will result in dangerous conditions which will cause death, severe  injury or equipment damage.  Follo
                    
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                        Table of contents Introduction 4  - 5 Note: These instructions do not purport to cover  all details or variations in equipment, nor  Receiving, handling and storage 6  - 8 to provide for every possible contingency  to be met in connection with installation,  operation or maintenance. Should further  Installation checks and functional tests 9  - 13 information be desired or should particular  problems arise that are not covered  sufficiently for the purchaser’s purposes,  Vacuum interrupter/opera
                    
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                        Introduction Hazardous voltage and high-speed moving parts. Will cause death, serious injury and property damage. Always de-energize and ground the equipment before  maintenance. Maintenance should be performed only by  qualified personnel. The use of unauthorized parts in the repair  of the equipment or by tampering by unqualified personnel will  result in dangerous conditions that will cause death, severe  injury or equipment damage. Follow all safety instructions  contained herein. Introducti
                    
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                        Introduction Field service operation and warranty  issues Siemens can provide competent, well  trained field service representatives to  provide technical guidance and advisory  assistance for the installation, overhaul,  repair and maintenance of Siemens  equipment, processes and systems.  Contact regional service centers, sales  offices or the factory for details, or  telephone Siemens field service at   +1 (800) 347-6659  or +1 (919) 365-2200  outside the U.S. For medium-voltage customer serv
                    
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                        Receiving, handling and  storage Heavy weight. Improper lifting or hoisting can result in death, serious injury  or property damage. Obtain the services of a qualified rigger prior to hoisting the  circuit breaker to assure adequate safety margins in the hoisting  equipment and procedures to avoid damage. Introduction 1.   When t he shipment arrives, note  whether the equipment is properly  This portion of the instruction manual  protected from the elements. Note the  covers the receiving, handl
                    
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                        Receiving, handling and  storage 4.    Notify Siemens medium-voltage Note: Any determination as to whether the  customer service immediately of any equipment was properly loaded or properly  damage, at +1 (800) 347-6659 or  prepared by shipper for over-the-road  +1 (919) 365-2200 outside the U.S. travel cannot be made at the destination.  Shipments are not released from the  5.    Arrange for a carrier inspection of the  factory without a clear bill of lading.  damage immediately. Approved metho
                    
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                        Receiving, handling and  storage Storage procedure Manual spring-charging access port Manual close button 1.   Whene ver possible, install the circuit  breaker in its assigned switchgear  enclosure for storage. Follow  instructions contained in the type  GM38 38 kV metal-clad switchgear  instruction manual, E50001-F710- A236-V1-4A00. 2.    When the circuit breaker needs to be  placed on its pallet for storage, be sure  the unit is securely bolted to the pallet  CHARGED/DISCHARGED indicator and c
                    
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                        Installation checks and  functional tests Hazardous voltage and high-speed moving parts. Will cause death, serious injury and property damage. Read instruction manuals, observe safety instructions and use  qualified personnel. Introduction Spring-discharge check (refer to   Figure 1: Type 38-3AH3 vacuum circuit  This section provides a description of the  breaker front panel controls on page 8) inspections, checks and tests to be  performed on the circuit breaker prior to Perform the spring-disc
                    
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                        Installation checks and  functional tests Heavy weight. Can result in death, serious injury or property damage. Observe all handling instructions in this instruction manual to  prevent tipping or dropping of equipment. Removal from cell in indoor switchgear Removal from cell in outdoor non-walk- if not on raised pad and Shelter-Clad in enclosures or for indoor switchgear  outdoor switchgear installed on a raised pad After performing the spring discharge Removal of the circuit breaker from a non-
                    
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                        Installation checks and  functional tests Heavy weight. Can result in death, serious injury or property damage. Do not transport a circuit breaker using a lift truck with the lift  truck in the raised position. Figure 2: Type 38-3AH3 vacuum  circuit breaker racking 5.   Mo ve the circuit-breaker release latch Racking crank engagement procedure (on the floor of the cell near the right  A crank for racking the circuit breaker is  side of the circuit breaker) to the left  provided as a standard acc
                    
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                        Installation checks and  functional tests The suggested procedure to engage the Physical inspections racking mechanism is as follows: 1.    Verify the rating of the circuit breaker is  1.    The circuit breaker must be OPEN. (The compatible with both the system and  racking shroud cannot be moved if the the switchgear. circuit breaker is CLOSED.) 2.   P erform a visual-damage check. Clean  2.   Hold t he socket-end of the crank in one the circuit breaker of all dust, dirt and  hand and the crank
                    
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                        Installation checks and  functional tests Note: Secondary-disconnect terminals are Final mechanical inspections without  numbered 1-16, from right to left. control power The automatic spring-charging features of 1.   Mak e a final mechanical inspection of  the circuit breaker must be checked. the circuit breaker. Verify the contacts  Control power is required for automatic are in the OPEN position, and the  spring-charging to take place. closing springs are DISCHARGED. 1.    Open control-power c
                    
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                        Vacuum interrupter/  operator Figure 8: Front view of type 38-3AH3 vacuum circuit breaker with front panel removed Gearbox Opening spring Secondary disconnect Push-to-close Closing spring Spring-charging   Auxiliary   motor behind   switch limit switches CHARGED/ Close coil DISCHARGED  Trip coil indicator Push-to-trip OPEN/CLOSED  indicator Mechanism- Operations   operated cell  counter (MOC) switch  operator Capacitor trip  (optional) Jack shaft Closed circuit- Trip-free interlock Ground discon
                    
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                        Vacuum interrupter/ operator Introduction The type 38-3AH3 vacuum circuit breaker  is of drawout construction designed for  use in medium-voltage, metal-clad  Fixed contact-current connection switchgear. The 38-3AH3 circuit breaker  Ceramic insulator conforms to the requirements of ANSI and  IEEE standards, including C37.20.2,  C37.04, C37.06, C37.09 and C37.010. A type 38-3AH3 vacuum circuit breaker Arc shield Fixed contact consists of three vacuum interrupters, a  stored-energy operating mecha
                    
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                        Vacuum interrupter/  operator There are three insulating push rods. Each  push rod connects the movable contact of  one of the vacuum interrupters to the jack  shaft driven by the closing and tripping  mechanism. Flexible connectors provide  secure electrical connections between the  movable contacts of each vacuum  interrupter and its bottom-primary  disconnect. Phase barriers Figure 11: Type 38-3AH3 vacuum circuit  breaker with inter-phase and outer-phase  barriers installed on page 17 is a re
                    
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                        Vacuum interrupter/ operator The vacuum circuit breaker consists of two  sub-assemblies. The "interrupter/operator"  module is a unitized assembly of the three  vacuum interrupters, primary insulators  and operating mechanism. The second  module, the "vehicle", is the supporting  drawout-structure module for the  operating mechanism. The vehicle  provides primary-stud extensions, closed  circuit-breaker racking interlocks, closing  spring discharge feature and other  requirements needed to ensur
                    
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                        Vacuum interrupter/ operator Current-path assembly  Refer to Figure 14: Type 38-3AH3 vacuum  circuit breaker pole section on page 19.  The current-path assembly consists of the  upper terminal and pole support (20.0),  the stationary contact (31.0) and the  53.0 moving contact (36.0), that is connected  with the lower terminal (29.0) by terminal  55.0 54.0 clamp (29.2) and a flexible shunt (29.1). 58.0 59.0 Vacuum interrupter Refer to Figure 9: Vacuum interrupter  cutaway view on page 15. The mo
                    
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                        Vacuum interrupter/ operator Figure 14: Type 38-3AH3 vacuum circuit breaker pole section 20.0 16.0 60.0 16.0 - Insulator 20.0 - Pole head 27.0 - Upper-connection terminal 28.0 - Strut 28.1 - Centering ring 27.0 29.0 - Lower-connection terminal 31.2 29.1 - Flexible connector 29.2 - Terminal clamp 30.0 - Vacuum interrupter 31.0 - Stationary contact 31.2 - Upper-terminal bolt 34.0 - Bellows (not shown) 30.0 31.0 35.0 - Guide bushing (not shown) 36.0 36.0 - Moving contact 28.0 36.3 - Eye bolt 40.0 -
                    
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                        Vacuum interrupter/ operator Figure 15: Stored-energy operating mechanism 55.2 50.3 50.3.1 62.3 62.6 62.5 62.5.2 62.2 50.2 68.0 50.1 53.0 55.1 62.0 53.1 54.1 50.4.1 55.0 54.0 64.2 50.4 68.1 58.0 63.7 59.0 63.1 60.0 61.8 64.0 63.5 62.8 64.3 64.3.1 63.0 50.1    - Manual-spring charging port 55.0    - Spring-charge indicator 62.6     - Driver lever 50.2    - Charging-mechanism gear box 55.1    - Linkage 62.8    - Trip-free coupling rod 50.3    - Charging flange 55.2    - Control lever 63.0    - Jac