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                        Hoshizaki America, Inc.
Hoshizaki
Modular Crescent Cuber
Models
KMD-901MAH
KMD-901MWH
KMD-901MRH
INSTRUCTION MANUAL
“A Superior Degree
of Reliability”
www.hoshizaki.com
™
Issued: 2-1-2008
Revised: 8-19-2009                                                                                                                                                                                                                                                                                                      
                    
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                        IMPORTANT Only qualified service technicians should attempt to install, service, or maintain  this icemaker. No installation, service, or maintenance should be undertaken  until the technician has thoroughly read this Instruction Manual. Likewise, the  owner/manager should not proceed to operate the icemaker until the installer  has instructed them on its proper operation. Failure to install, operate, and  maintain the equipment in accordance with this manual may adversely affect  safety, perfor
                    
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                        IMPORTANT This manual should be read carefully before the icemaker is installed and  operated. Only qualified service technicians should install, service, and  maintain the icemaker. Read the warnings contained in this booklet carefully as  they give important information regarding safety. Please retain this booklet for  any further reference that may be necessary.  CONTENTS I. Specifications ........................................................................................................
                    
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                        I. Specifications A. Nameplate Rating 1. KMD-901MAH (air-cooled)   HOSHIZAKI ICE MAKER  MODEL NUMBER KMD-901MAH SERIAL NUMBER AC SUPPLY VOLTAGE 208-230/60/1 (3 WIRE WITH NEUTRAL FOR 115V) COMPRESSOR 208-230V 8.4RLA 56LRA PUMP 120V 0.5FLA 10W FAN 120V 0.85FLA 50W  OTHER 115-120V 0.15A MAXIMUM FUSE SIZE 20 AMPS MAX. HACR BREAKER(USA ONLY) 20 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 20 AMPS MINIMUM CIRCUIT AMPACITY 20 AMPS DESIGN PRESSURE HI-467PSI LO-230PSI REFRIGERANT 404A 4 LBS 3.0 OZ  MOTOR-COMPRE
                    
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                        2. KMD-901MWH (water-cooled)   HOSHIZAKI ICE MAKER  MODEL NUMBER KMD-901MWH SERIAL NUMBER AC SUPPLY VOLTAGE 208-230/60/1 (3 WIRE  WITH NEUTRAL FOR 115V) COMPRESSOR 208-230V 6.6RLA 56LRA PUMP 120V 0.5FLA 10W FAN --- --- ---  OTHER 115-120V 0.15A MAXIMUM FUSE SIZE 20 AMPS MAX. HACR BREAKER(USA ONLY) 20 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 20 AMPS MINIMUM CIRCUIT AMPACITY 20 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A 2 LB 3.3 OZ  MOTOR-COMPRESSOR THERMALLY PROTECTED,  NOT INTENDED F
                    
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                        3. KMD-901MRH (remote air-cooled)   HOSHIZAKI ICE MAKER  MODEL NUMBER KMD-901MRH SERIAL NUMBER AC SUPPLY VOLTAGE 208-230/60/1 (3 WIRE  WITH NEUTRAL FOR 115V) COMPRESSOR 208-230V 7.9RLA 56LRA PUMP 120V 0.5FLA 10W FAN REMOTE 3A MAX OTHER 115-120V 0.15A MAXIMUM FUSE SIZE 20 AMPS MAX. HACR BREAKER(USA ONLY) 20 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 20 AMPS MINIMUM CIRCUIT AMPACITY 20 AMPS DESIGN PRESSURE HI-467PSI LO-230PSI REFRIGERANT 404A  MOTOR-COMPRESSOR THERMALLY PROTECTED,  NOT INTENDED FOR OUT
                    
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                        B. Dimensions / Connections 1. KMD-901MAH 7 Unit: mm [inches]                                                                                                                                                                                                                                                                                                                                                                                                                                                       
                    
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                        2. KMD-901MWH 8 Unit: mm [inches]                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
                    
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                        3. KMD-901MRH 9 Unit: mm [inches]                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
                    
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                        II. Installation and Operating Instructions A. Checks Before Installation IMPORTANT 1. Install in accordance with all applicable national, state, and local regulations. . Remove the shipping carton, tape, and packing material. If any are left in the  icemaker, it will not work properly. 3. Ensure all components, fasteners, and thumbscrews are securely in place  after installation. 1) Remove the panels to prevent damage when installing the icemaker. (See "B. How to  Remove Panels.") ) Remove th
                    
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                        C. Location CAUTION 1. This icemaker is not intended for outdoor use. Normal operating ambient  temperature should be within +45°F to +100°F (+7°C to +38°C); Normal  operating water temperature should be within +45°F to +90°F (+7°C to  +3°C). Operation of the icemaker, for extended periods, outside of these  normal temperature ranges may affect icemaker performance. . This icemaker will not work at sub-freezing temperatures. To prevent damage  to the water supply line, drain the icemaker if th
                    
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                        E. Electrical Connection WARNING 1. Electrical connection must be made in accordance with the instructions on  the "WARNING" tag, provided with the pig tail leads in the junction box. . Electrical connections must meet national, state, and local electrical code  requirements. Failure to meet these code requirements could cause severe  injury to individuals or extensive damage to equipment. 3. Be sure to install a proper ground to the icemaker. • Electrical connections must be installed in accor
                    
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                        F. Installation of Remote Condenser Unit 1. Checks Before Installation 1) Remove the shipping carton, tape, and packing material. ) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the  fan blade moves freely. 2. Location IMPORTANT The remote condenser unit is intended for outdoor use. Normal operating  ambient temperature should be within -0°F  to +1°F (-9°C to +50°C).  Operation of the remote condenser unit, for extended periods, outside of this  norm
                    
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                        3. Setup 1) Secure the legs to the remote condenser unit with eight M8×16 mm hexagon bolts and  M8 nuts as shown in the illustration. See Fig. 5. ) The legs have eight mounting holes. Secure the legs with eight bolts (not included). Hexagon Bolt  with Split Lock  Washer and  Flat Washer M8  Hexagon Nut  Fig. 5 4. Line Set • Precharged tubing kits, available as optional equipment from HOSHIZAKI AMERICA, are  recommended. Field fabricated line sets are allowed, see instructions below. • The maxim
                    
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                        Factory Line Set Installation 1) Route the factory line set (1/" OD discharge line and 3/8" OD liquid line) from the  remote condenser unit to the icemaker. See Fig. 6. Factory fabricated line sets are  precharged and do not need to be evacuated. Note: Care should be taken that the icemaker, line set, and remote condenser unit  contain the same type of refrigerant prior to making connections. Mixing of  refrigerants will result in improper operation and possible damage to the  refrigeration sys
                    
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                        5. Electrical Connection WARNING 1. Electrical connections must meet national, state, and local electrical code  requirements. Failure to meet these code requirements could cause severe  injury to individuals or extensive damage to equipment. . Be sure to install a proper ground from the icemaker to the remote condenser  unit. • This remote condenser unit must be connected to the fan motor junction box on the  icemaker. • The opening for the power supply connection is 7/8" DIA to fit a 1/" tra
                    
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                        G. Water Supply and Drain Connections See Fig. 9 CAUTION To prevent damage to equipment, do not operate the icemaker when the water  supply is off, or if the pressure is below 10 PSIG. Do not run the icemaker until  the proper water pressure is reached. • Water supply inlet is 1/" female pipe thread (FPT). Note: On water-cooled model, two 1/" water supply inlets are provided. One is for the  icemaker, and the other is for the water-cooled condenser. • A water supply line shut-off valve and dra
                    
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                        KMD-901MAH with Storage Bin KMD-901MRH Icemaker  Icemaker Water Supply Line  Icemaker Water Supply  Shut-Off Valve Inlet 1/2" FPT Icemaker Water Supply Line  Drain Valve Separate piping to approved drain.  Icemaker Leave a two-inch (5 cm) vertical air  Drain Outlet  gap between the end of each pipe  3/4" FPT Bin and the drain. Condensation Drain 5/8" OD Stainless Tube Bin Drain Outlet  Two-inch  3/4" FPT (5 cm) air  gap KMD-901MWH Floor Drain Icemaker  Water Supply  Icemaker Water Supply Line  I
                    
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                        H. Final Checklist  1) Is the icemaker level? ) Is the icemaker in a site where the ambient temperature is within +45°F to +100°F  (+7°C to +38°C) and the water temperature within +45°F to +90°F (+7°C to +3°C) all  year around? 3) Is there at least 6" (15 cm) clearance around the icemaker for proper air circulation and  maintenance or service? 4) Have the shipping carton, tape, and packing material been removed from the  icemaker? Are the cube guides in the correct positions? 5) Are all compon
                    
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                        I. Startup CAUTION 1. All parts are factory-adjusted. Improper adjustments may result in failure. . If the icemaker is turned off, wait for at least 3 minutes before restarting the  icemaker to prevent damage to the compressor. 3. Do not operate the unit in the "WASH" position without water in the water  tank. This will cause damage to the water pump seal. 1) Open the water supply line shut-off valve. ) Remove the front panel. 3) Move the control switch on the control box to the "ICE" position