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ANALYZER  X3 & X6
User’s Manual
 
 
 
W & W Manufacturing Co.
 
800 South Broadway
Hicksville, NY 11801
 
 
 In USA & Canada: 800-221-0732
In N.Y. State: 516-942-0011
Fax: 516-942-1944
E-Mail: email@ww-manufacturing.com
Website: http://www.ww-manufacturing.com
3 MINUTE 
BATTERY
All specifications are subject to change without notice.
ANALYZER
!
MADE IN
USA BY:
W & W Manufacturing Co.
 
Copyright Version 210.19.07.
                    
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                        Notes Table of Contents  Safety and Precautions……………………………………………3   Features……………………………………………………………..4    Specifications……………………………………………...............5   Part Overview…………………………………………………….…6   Understanding the X3’s adapters Cup………………….……….7   Getting  started …………………………………………....………8   Quick Test Analysis………………………………………..……......9    Cycle Mode…………………………………….…......................10    Auto Mode.................………………………………….…………11      Condition Mode……………………………………….....….. .....12      Disc
                    
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                        Notes Safety and Operating Environment  Always use a grounded AC outlet to power the  Analyzer X3 & X6.  Keep the  Analyzer X3 & X6 at least one-foot away from any object to allow for proper  ventilation.   Do not Analyze Batteries outside the recommended temperature ranges. For good and  consistent results, 25°C (Room temperature) is recommended. Allow batteries to stabilize to room  temperature before analyzing.  Do not exceed the battery manufacturer’s recommended voltage, charge current and 
                    
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                          Universal cup OVERVIEW     The Universal cup will allow one to evaluate batteries with different chemistries and cell counts within defined  The W&W Analyzer X3& X6  is a programmable battery tester and battery cycler capable of testing a variety  specifications. The Universal cup has one memory location that can be programed the same as the Learn  of battery chemistries such as; Lithium Ion, Lithium Polymer, Nickel Cadmium and Nickel Metal Hydride.  Memory location in a standard cup.  Most me
                    
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                          Learn Mode    X X3 & X6 Specifications   This mode when selected will allow a battery’s parameters to be created for new battery models.   A battery “Adapter Cup” holds a total of 5 battery profiles for parameter storage; four are preprogrammed  Station       Std Power Supply   Hi Power Supply with OEM information for a particular battery series. The fifth profile can be modified by the “Learn  Mode”. During entry into the “Learn Mode”, Battery Chemistry, Capacity, and the number of Cells are 
                    
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                        Parts Overview  Impedance Test   Impedance of a battery can be a good indicator of degradation of a battery’s performance. In general, the lower  the impedance number the better the battery performance during discharge. As a battery ages the  impedance starts to rise indicating possible problems with the electrolyte, separator, contact corrosion, or    metal interfaces, all impact the impedance.   The initial impedance of a new batter y should be recorded and compared through the life of a batte
                    
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                        Charge Mode  Understanding the Analyzer X3’s and X6’s Adapter CUP  The Analyzer X3 and X6 applies two types of charge algorithms for the two types of chemistries.  For Nickel based battery chemistries, a constant current of 1C (changeable with software option) is applied  The “Adapter Cup” allow different batteries to be serviced by the Analyzer X3 and X6.   until the battery voltage peaks and descends negative. A top off current or 0.2C is then applied for 30  Each “Adapter Cup” is made for a s
                    
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                          Discharge Mode  Getting Started  The Analyzer X3 and X6 is capable of a single discharge cycle by selecting Discharge Mode.  In the normal discharge mode a constant pre-stored load current (C/5) is applied to the battery until 1volt  Power Up      per cell has been reached.  The result of the measurement is displayed as a percent of capacity.  The  - Connect the unit to the proper AC voltage and     capacity of a battery is defined as the amount of current over time. So the discharge result sh
                    
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                          QUICK TEST ANALYSIS Condition Mode  The CONDITION CYCLE  serves basically two needs of Nickel based batteries, one is to reform the        This is an advanced proprietary algorithm capable of determining the health of a battery. Specially stored  Cells of a battery that hasn’t been used for an extended period of time, say for 3 or more Months.  Secondly this mode will eliminate MEMORY EFFECT better known as VOLTAGE DEPRESSION.  parameters allowing the Analyzer X3 or X6 to identify a battery’s 
                    
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                          Cycle Mode  Auto Mode The Cycle mode  will cycle a battery through a charge and discharge cycle, known as Cycle (1).  One could  Life cycle testing can be accomplished by choosing the Auto test. Battery performance for multiple cycles can be  Select, Cycle  1, 2 or 3. By selecting cycle 1,2 or 3 all one would  be doing is repeating the Charge/discharge  evaluated as long as the battery is not removed. Charge and discharge cycles are performed with 10-minute    rest in between charge and discha