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AHE SERIES 4
AHE
Direct Vent Wall-Mounted Boilers
User’s
Information
Manual
If the information in this manual is not followed exactly, a fire or
explosion may result, causing property damage, personal injury or
loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual Please read this page first Hazard definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. Indicates presence of hazards that will cause severe personal injury, death or substantial property damage. Indicates presence of hazards that can cause severe personal injury, death or
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual Stop!! — Read before proceeding Failure to adhere to the following guidelines can result in severe personal injury, death or substantial property damage. When servicing boiler • To avoid electric shock, disconnect electrical supply before performing maintenance. To avoid severe burns, allow boiler to cool before performing maintenance. Boiler operation Do not block flow of combustion or ventilation air to boiler. Sho
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual Boiler maintenance Boiler service and maintenance The User’s Information Manual provides information to the boiler owner/user for routine operation and maintenance and emergency shutdown. Detailed information on boiler installation, operation, start-up, service and parts is included in the Boiler Manual. The Boiler Manual is intended only for use by a qualified installer/ service technician. Maintenance schedule Maintain t
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual User maintenance procedures Boiler must be serviced and Component information For detailed illustrations showing boiler assembly parts maintained and components, refer to the “Replacement parts” The boiler should be inspected and started annually, at section in the AHE Series 4 Boiler Manual. the beginning of the heating season, only by a qualified service technician. In addition, the maintenance and care Rollout thermal f
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual User maintenance procedures continued ❑ Monthly ..................... ❑ Monthly ............... Check boiler piping Check boiler relief valve Visually inspect for leaks around piping, circulators, 1. Inspect the boiler relief valve (see Figure 2) and the relief valve and other fittings. Immediately call a relief valve discharge pipe for signs of weeping or qualified service technician to repair any leaks. leakage. 2. If th
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual User maintenance procedures continued ❑ Monthly ..................... ❑ Periodically.......... Main burner flames Test low water cutoff 1. See Figure 4. Remove burner input plenum cover Test the low water cutoff periodically during the heating plate “A” . season, following the low water cutoff manufacturer’s 2. Visually inspect burner flames: instructions. • Proper main burner flame (see Figure 5): a. Yellow-orange streaks
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual User maintenance procedures continued ❑ Every 6 months........... ❑ End of season.............. Propane boilers only — Your propane Operate relief valve supplier mixes an odorant with the propane To avoid water damage or scalding due to valve to make its presence detectable. In some operation, a metal discharge line must be instances, the odorant can fade and the gas connected to relief valve outlet and run to a may no lon
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual Operating instructions Robertshaw 7200 gas valve FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition C. Use only your hand to turn the gas control knob. Never use device which automatically lights the pilot. Do tools. If the knob will not turn by hand, do
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual Operating instructions — Robertshaw 7200 gas valve Honeywell VR8205 and White-Rodgers 36E gas valves FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition C. Use only your hand to turn the gas control knob. Never use device which automatically lights the pi
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AHE Series 4 Direct Vent Wall-Mounted Boilers — User’s Information Manual Common problems and solutions Symptom Common Causes Possible Corrections Rapid cycling — Thermostat installed where drafts Locate thermostat on inner wall away from heat sources or cool boiler turns on and or heat affect reading drafts. off frequently Heat anticipator in thermostat Adjust thermostat per manufacturer's instructions. adjusted incorrectly Incorrect limit setting Set limit according to system needs. Maximum s
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Weil-McLain Limited Warranty for Residential & Commercial Cast Iron Boilers RESIDENTIAL WATER WARRANTY—Limited Lifetime These warranties do not cover: RESIDENTIAL STEAM WARRANTY—Limited 10 Year 1. Components that are part of the heating systems, but COMMERCIAL WARRANTY—Limited 10-Year were not furnished by Weil-McLain as a part of the boiler. NOTE: The residential steam and water warranties do not cover residential boilers installed in buildings other than one 2. The workmanship of any inst
