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TWIN CUTTER SAW
94596 /
94896
ASSEmbly ANd OpERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO pREVENT SERIOUS INjUR y, REAd ANd UNdERSTANd
All WARNINgS ANd INSTRUCTIONS bEfORE USE.
© ®
Copyright 2006 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduc
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ElECTRICAl SAfETy 1. g rounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. 2. doubl
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4. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury. 5. do not overreach. k eep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations. 6. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate co
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Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. SpECIfIC SAfETy RUlES 1. dANgER! k eep hands away from cutting area and blade. k eep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. 2. k eep your body positioned to either side of the saw blade, but not in line with the saw blade. KICKBACK could cause the saw to jump backwards. (See “Causes and Op
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11. Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run eccen- trically, causing loss of control. 12. Never use damaged or incorrect blade washers or bolts. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation. 13. Always wear safety impact eye goggles when using the Twin Cutter Saw. Always wear heavy duty work gloves when changing Saw
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25. Turn off the Twin Cutter Saw and allow the Saw blades to completely stop if the Saw blades are to be backed out of an uncompleted cut. 26. Never attempt to remove material stuck in the moving parts of the Twin Cutter Saw while it is plugged in and running. 27. Always unplug the Twin Cutter Saw from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. kICkb ACk pRECAUTIONS 28. Causes and operator prevention of “k ICkb ACk ”: Kickback is a sudden rea
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• Use extra caution when making a “pocket Cut” into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK. • push the Saw blades past the workpiece prior to releasing the power Switch. • make sure to check the blade guard for proper operation. Never disable the Guard. Do not use the Twin Cutter Saw if the Guard assembly does not operate properly. Before each use, make sure the Blade Guard does not touch the Saw Blades. • make sure the workpiece
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gROUNdINg WARNINg! Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facil- ity before use. If the plug will not fit the outlet, have a proper outlet
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ExTENSION CORdS 1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. 2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a seri- ous drop in voltage, resulting in loss of power and possible tool damage. (See figure C, next page.) 3. The smaller the gauge number of the wire, the greater the capacity of the cord. F
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RECOmmENdEd mINImUm WIRE gAUgE fOR ExTENSION CORdS* (120 OR 240 VOl T) NAmEplATE ExTENSION CORd lENgTH AmpERES (at full load) 25 feet 50 feet 75 feet 100 feet 150 feet 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 12 10 - 12.1 – 16.0 14 12 10 - - 16.1 – 20.0 12 10 - - - * based on limiting the line voltage drop to five volts at 150% of the rated amperes. fIgURE C SymbOlOgy Double Insulated Canadian Standards Association Underwr
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UNpACkINg When unpacking, check to make sure all the parts shown on the parts l ist on page 16 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. pROdUCT fEATURES fIgURE E SIdE HANdlE lUbRICATINg UNIT kNOb WAx TUbE pOWER SWITCH HOUSINg lOWER gUARd pOWER CORd/plUg UppER gUARd 1. power Switch: The Power Switch is a simple “slider” switch that when pressed and held turns on the Twin Cutter Saw
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Blades. A 1/4 turn of the Lubricating Unit Knob will provide adequate lubrication for several cuts. 6. Saw blades: The Saw Blades should always be kept clean, sharp, and properly installed in the Twin Cutter Saw. Using dull Saw Blades will place an excessive load on the Saw and increases the danger of kickback. It is recommended to keep extra Saw Blades on hand so sharp Saw Blades are always available. To install the Saw blades: a. Unplug the Twin Cutter Saw from its electrical outlet.
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OpERATINg INSTRUCTIONS Note: Refer to Figure E on page 11 during the procedures shown below. CAUTION! Always use safety equipment. Wear ANSI approved safety impact eye goggles and heavy duty work gloves when operating the Twin Cutter Saw. Also, a dust mask and hearing protection must be used for appropriate conditions. CAUTION! Always check the Lower Guard for proper closing before each use. Do not operate the Twin Cutter Saw if the Lower Guard does not move freely and close instantly.
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INSpECTION, mAINTENANCE, ANd ClEANINg 1. WARNINg! Make sure the Power Switch of the Twin Cutter Saw is in its “Off” position and the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 2. before each use: Inspect the general condition of the Twin Cutter Saw. Check for loose screws, misalignment or binding of moving parts, cracked or bent Saw Blades, damaged electrical wiring, and any other condition that may affect its safe
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pARTS lIST - mOdEl 94896 ImpORTANT When ordering parts, reference which model you are ordering parts for. parts are not interchangeable. part description Qty. part description Qty. 1 5” Saw Blades 1 Set 27 Cover 1 2 Guard Plate 1 28 Spring 1 3 Swing Guard 1 30 Back Cover 1 1 4 Guard Washer 1 31 Tap Screw ST 4.2 x 16 2 5 Screw M4 x 14 1 32 Warning Label 1 6 Rubber Pin 1 33 Switch 1 7 Screw SA M4 x 12 1 35 Housing 1 8 Guard 1 36 Stator 1 10 Tap Screw ST 4.2 x 35 4 37 Tap Screw ST 4.2 x 14 2 11 G
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ASSEmbly dIA gRAm - mOdEl 94896 94596 & SKUs for technical questions, please call 1-800-444-3353. Page 17 94896
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pARTS lIST A - mOdEl 94596 ImpORTANT When ordering parts, reference which model you are ordering parts for. parts are not interchangeable. part description Qty. part description Qty. 1 1a 6 / ” Saw Blades 1 Set 30a Cover 1 8 2a Guard Plate 1 31a Spring 1 3a Lower Guard 1 33a Label 1 4a Guard Washer 1 34a Back Cover 1 5a Screw (M4 x 14) 1 35a Tapping Screw (ST 4.2 x 16) 2 6a Rubber Pin 1 37a Surge Protector 1 7a Screw (SA M4 x 12) 1 38a Switch 1 8a Upper Guard 1 39a Capacitor 1 10a Tapping Scre
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55a 12a 11a 10a 13a 8a 58a 6a 57a 7a 5a 14a 15a 4a 3a 16a 30a 2a 18a 1a 19a 28a 31a 29a 27a 26a 25a 24a 53a 33a 23a 42a 41a 22a 40a 21a 39a 54a 34a 51a 38a 50a 24a 35a 37a 49a 48a 47a 43a 63a: Arbor Wrench not shown. ASSEmbly dIA gRAm A - mOdEl 94596 REV 09/06 94596 & SKUs for technical questions, please call 1-800-444-3353. Page 19 94896
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LIMIteD 90 D Ay w ArrAnty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of maintenance. We sh
