Manual de instrucciones de Sterling SSL

Manual de instrucciones del aparato Sterling SSL

Aparato: Sterling SSL
Categoría: Cartas para jugar
Fabricante: Sterling
Tamaño: 1.76 MB
Fecha de añadido: 11/4/2014
Número de páginas: 66
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Resumen del contenido incluido en la página 1



Operation, Installation & Service Manual

SSL and SSIL Series
Sight Glass Hopper Loaders

Important! Read Carefully Before Attempting to Install or Operate Equipment



Part No. 882.00149.00 Revision C Bulletin No. CV1-600

Resumen del contenido incluido en la página 2

Write down your hopper ________________ ________________ loader serial numbers ________________ ________________ here for future reference ________________ ________________ ________________ ________________ Performance figures stated in this manual are based on a standard atmosphere of 59°F (15°C) at 29.92” Hg (1,014 millibars) at sea level, using 60 Hz power. Altitude is an important consideration when specifying hopper l

Resumen del contenido incluido en la página 3

Shipping Information Unpacking and Inspection You should inspect your SSL/CSL or SSIL/CSIL hopper loader for possible shipping damage. If the container and packing materials are in reusable condition, save them for reshipment if necessary. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In case of breakage, damage, shortage, or incorrect shipment, refer to the followi

Resumen del contenido incluido en la página 4

If the Shipment is Not Complete Check the packing list. The apparent shortage may be intentional. Back-ordered items are noted on the packing list. You should have: SSL/CSL Series or SSIL/CSIL Series hopper loader(s) with controller(s) Bill of lading Packing list Operating and Installation packet Electrical schematic and panel layout drawings Component instruction manuals Re-inspect the container and packing material to see if you missed any smaller items during unpacking. D

Resumen del contenido incluido en la página 5

Table of Contents CHAPTER 1: SAFETY ................................................................ 7 CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 8 2-1 Introduction..................................................................................................................8 2-2 Necessary Documents................................................................................................8 2-3 Equipment Function.................................................

Resumen del contenido incluido en la página 6

5-12 Shutting Down the Hopper Loader using the Series One Plus Controller.................43 CHAPTER 6: SERIES ONE PLUS SPI COMMUNICATIONS .. 44 6-1 SPI Network Functions..............................................................................................44 6-2 Setting Up the SPI Function......................................................................................44 6-3 Operating under SPI Control.............................................................................

Resumen del contenido incluido en la página 7

Chapter 1: Safety SSL/CSL Series hopper loaders and SSIL/CSIL Series sight glass hopper loaders are designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personnel injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices: Follow all SAFETY CODES. Wear SAFETY GLASSES and WORK GLOVES. Disconnec

Resumen del contenido incluido en la página 8

Chapter 2: Functional Description 2-1 Introduction SS/CS Series hopper loaders economically and efficiently load free-flowing pellets or granular materials from supply containers into machine bins or other receivers. They are a modular, stainless steel component design using significant operational advantages. Their engineered construction permits easier cleaning and maintenance, and they can be quickly and easily reconfigured to accommodate future production requirements. Simple electric

Resumen del contenido incluido en la página 9

2-3 Equipment Function SS/CS Series hopper loaders are efficient conveyers of free-flowing pelletized or granular materials from supply containers into machine bins or other receivers. You can customize operation by adjusting operating parameters accessible through a menu system built into the control. Simple electrical and compressed air connections are all that’s needed for operation; a central vacuum system is not necessary. 2-4 Models Covered in this Manual SS/CS Series models are d

Resumen del contenido incluido en la página 10

• Removable inlets on 0.2, 0.4, 0.8, and 1.6 cu. ft. (5.6, 11.3, 22 and 45 liter) models only • Glazed polyester reinforced flat filter • Hopper-mounted junction box with 12 feet (3.6 m) of cable to a field-mounted 115/1/60 control box • Material demand/level sensor • Series One Plus models include a proximity level sensor for volume filling, built-in proportioning, and a batch counter; SPV/CPV available separately • High-performance centrifugal motor with electrical quick disconnect

Resumen del contenido incluido en la página 11

• Hopper-mounted junction box with 12 feet (3.6 m) of cable to a field-mounted 115/1/60 control box • Removable inlets on 0.2 and 0.4 cu. ft. (5.6 and 11.3 liter) models • Accumulator blowback is standard on 0.2 and 0.4 (5.6 and 11.3 liter) models only • Series One Plus models (option upgrade) include a proximity level sensor for volume filling, built-in proportioning, control capacity, and a no-convey alarm Note: The Series One Plus controller option upgrade is required for remote pr

Resumen del contenido incluido en la página 12

Remote Proportioning Valve The remote proportioning valve (SPV/CPV) option lets you economically and efficiently proportion two (2) different free-flowing granulated materials in a material conveying system. The most common application is mixing virgin and regrind materials in a plastic processing operation. SPV/CPV installation options include a wall-mount bracket and floor stand. 12

Resumen del contenido incluido en la página 13

Figure 1: Typical SSL/CSL Series Hopper Loader • 10” Clearance Cutout with (6) ¼” bolt holes equally spaced on an 11” circle. SSL/CSL03 Hopper Loader A We are committed to a continuing program of product improvement. Specifications, appearances, and dimensions are subject to change without notice. 13

Resumen del contenido incluido en la página 14

Figure 3: SSL/CSL Series Dimensions, Specifications, and Maximum Machine-Side Throughput American Standards Capacity Dimensions in inches cu. ft. A B C D E F 0.1 3 3 12” 3 3 7.0 17 /8” 6 /8” 1 /4” 6 /8” 0.2 1 1 12” 4” 1 21 /8” 5 /2” 9 /8” 0.4 1 1 12” 4” 1 27 /8” 11 /2” 9 /8” 5.75 0.8 30 ¼” 10 ½” 12” 4” 1 14 /8” 1.6 36 ½” 17 ¾” 12” 4” 1 14 /8” Metric Standards Capacity Dimensions in cm liters A B C D E F 2.8 17.8 44.1 16.2 30.5 4.4 16.2 5.6 53.7 14.0 30.5 10.1 23.2 1

Resumen del contenido incluido en la página 15

Figure 4: Typical SSIL/CSIL Series Sight Glass Hopper Loader SSIL 06 Model SSIL/CSIL03 Sight Glass Hopper Loader C A D B SRIL01.DWG I J H G E HOPSRIL.DWG E We are committed to a continuing program of product improvement. Specifications, appearances, and dimensions are subject to change without notice. 15

Resumen del contenido incluido en la página 16

Figure 5: SSIL/CSIL Series Dimensions, Specifications, and Maximum Machine-Side Throughput American Standards Capacity Dimensions in inches cu. ft. A B C D E -sq. G -sq. H -sq. I -sq. J 5 3 3 1 1 0.1 27 /8” 17” 6 /8” 1 /4” 4” 2” 1 /4” 2 /2” 2” 1 1 1 1 3 1 0.2 35 /4” 19 /2” 9 /8” 3” 7” 3 /2” 2 /4” 5 /2” 3” 1 3 1 1 3 1 0.4 41 /4” 25 /4” 9 /8” 3” 7” 3 /2” 2 /4” 5 /2” 3” Metric Standards Capacity Dimensions in cm liters A B C D E -sq. G -sq. H -sq. I -sq. J 2.8 74.0 41.

Resumen del contenido incluido en la página 17

Chapter 3: Installation 3-1 Work Rules Install, operate, and maintain this equipment according to all applicable work and safety codes. This includes, but is not limited to: OSHA, NEC, CSA, and any other local, national, and international regulations. Obey these specific work rules: Read and follow these instructions when installing, operating and maintaining this equipment. If the instructions become lost or unreadable, obtain a new copy from the manufacturer. Only qualified person

Resumen del contenido incluido en la página 18

For new installations or mounting on other manufacturer’s equipment, a hole location template is included in the information packet. Important! We are not responsible for equipment damage from excessive processing machine vibrations. 3-5 Mounting Tips • Run a bead of silicone sealant around the mounting flange before seating the hopper loader. This provides an additional seal. • Use rivets to mount the hopper loader. Bolts, nuts, and washers can loosen, fall into, and damage proce

Resumen del contenido incluido en la página 19

Make sure that the material demand sensor is installed with the proper amount of clearance, and that it is free of obstructions. If the installation has the SSL/CSL or SSIL/CSIL Series hopper loader wired directly to a power main, you must install a fused disconnect with lockout to allow safe operation and maintenance. Make sure all connections are tight. 3-9 Installing the Remote Control Box Optional-Series One Plus Controller Only The remote option permits mounting a control up to 9 fee

Resumen del contenido incluido en la página 20

provides volume-fill control. When the hopper loader is full, the LED on the proximity switch should light and trigger the dump sequence. If the switch does not reliably sense the material you are conveying, adjust switch sensitivity. Turn the potentiometer (or pot) clockwise to increase sensitivity, counterclockwise to decrease sensitivity. 20


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