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INSTALLATION AND OPERATION
TM
Direct-Vent
P/N 506056-01 REV. C 03/2010
Portland
MODEL
OTL Report No. 050-S-18b-5
US
SDVI
Ce manuel d’installation est disponible en francais, simplement en faire la
demande. Numéro de la pièce 506056-02.
WARNING AVERTISSEMENT
HOT GLASS WILL UNE SURFACE VITRÉE CHAUDE PEUT
CAUSE BURNS. CAUSER DES BRÛLURES.
DO NOT TOUCH GLASS LAISSER REFROIDIR LA SURFACE
UNTIL COOLED. VITRÉE AVANT D'Y TOUCHER.
NEVER ALLOW CHILDREN TO NE PERMETTEZ JAMAIS À UN ENFANT
TOUCH GL
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Gas Line Installation ..................................................13 CONGRATULATIONS! Gas Pressure Requirements ................................13 When you purchased your new gas fireplace insert, you joined LP and Natural Gas Supplies ...............................13 the ranks of thousands of individuals whose answer to their home Air Shutter Adjustment ............................................13-14 heating needs reflects their concern for aesthetics, efficiency and our environme
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IMPORTANT SAFETY AND WARNING AVERTISSEMENT INFORMATION On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à prox- imité. WARNING Young children should be carefully supervised when they are in the same room as the appliance. Tod- WARNING dlers, young children and others may be susceptible Any safety screen or guard removed for servicing to accidental contact burns. A physical barrier is the appliance must be replaced prior to o
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These appliances are vented gas appliances. Do not burn wood FOR YOUR SAFETY do not install or operate this appliance without or other material in these appliances. first reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated This appliance is only for use with the type of gas indicated on in this manual WILL void the warranty and may be hazardous. rating plate. This appliance is not convertible for use with other
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Fireplace Requirements ORIFICE SIZE/ALTITUDE ADJUSTMENT These heaters are designed to be installed into an existing masonry For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M),the orifice fireplace (built to UBC 37 or ULC S628 standards) or factory built solid should be de-rated by 4% for every 1,000 feet to maintain the proper ratio fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All of gas to air. Improper orifice sizing may result in damage and unsafe exhaust ga
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CODES AND APPROVALS COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS (Massachusetts Approval #G3-0806-6) Certification These appliances are approved for installation in the US state of Mas- Gas appliances must be tested and certified by a nationally recognized sachusetts if the following additional requirements are met: testing and certification laboratory to ANSI (American National Standard Institute) gas appliance safety standards. • Install this appliance in accordance with Massachusetts Rules an
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Packaging List PRE-INSTALLATION To install a SDVI insert, an insert body, face, surround (flange) kit are Features required. Installation Options Insert Body Packaging List Residential - Vented Vertical Only Manufactured (Mobile) Home 1 Insert Body with Burner Cassette Natural Gas Or Propane (LP) 1 Log Set Bedrooms 1 Bag of Embers Optional Wall-mounted Or Remote Thermostat 1 Fasteners: 6 slotted 1/4" truss screws
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Insert Dimensions Minimum Fireplace Cavity 31-1/4”(794mm) Air Intake 16”(406mm) Flue 2-1/2” 7-1/4” (64mm) (184mm) A B 14-1/2” 15-3/4” (368mm) (400mm) C 13” (330mm) D Top View Figure 1 Figure 3 15-1/4” CAUTIONS (387mm) • Trim panels or surrounds must not seal ventila- tion openings in the existing fireplace that the appliance is installed in. • The fireplace in which this gas insert is to be installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs. Have 1
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MINIMUM CLEARANCES TO COMBUSTIBLES Facing and Mantel Clearances Minimum clearances include any projections such as shelves, window sills, mantels, spacers/standoffs or surfaces to combustible construction etc. above the appliance. Paint or lacquer used to finish the mantel 3"/76mm must be heat resistant in order to avoid discoloration. 3"/76mm The letters below, E through J, correspond to Figure 5 showing minimum 3"/76mm clearances required from the appliance to combustibles and the minimum
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Note: The minimum vertical rise (exhaust vent) is 10 feet (3.1 M) and the INSTALLATION maximum vertical rise is 35 feet (10.7 M). These dimensions are measured from the starting collars of the unit to the end of the vent pipe. Venting Installation The fireplace and fireplace chimney must be clean and in good working Your Superior™ gas insert must be vented to the outside in accordance order and constructed of non-combustible materials. Inspect chimney with the current edition of the Nation
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Zero Clearance Fireplace Installation This insert may be installed in a masonry or factory built/zero clearance (ZC) fireplace. When installing in a ZC fireplace, the ZC grate must be removed and the ZC damper must be removed or secured open. The ZC doors, screen, refractory or masonry lining, baffles, and smoke shelf may be removed if necessary to install the gas insert. However, do not cut or alter the fireplace components. The removal of any parts to facilitate 2 Screws installation mus
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4. Fasten top surround panel with the remaining two truss screws. Install front logs Tighten all six truss screws after adjusting the surround panels to on retainer slots eliminate space between side and top surround panels. 5. Assemble the surround trim by inserting the elbowed retainer in the rectangular slot in the ends of the longest piece of trim and secure by tightening the screw in the retainer. Slide the mitred ends of the two side trim pieces onto the elbowed retainer and secure
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Gas Line Installation Fuel Inlet Pressure Manifold Pressure Type Desired Minimum Maximum On Hi On Lo After leveling, position the insert in the fireplace - holding it about six Fire Fire inches out from its final location. Natural 7" WC 5" WC 10.5" WC 3.5" WC 1.7" WC CAUTION: Specific hearth requirements apply (see Clearances Gas to Combustibles). LP Gas 11" WC 10.5" WC 13" WC 10" WC 5.4” WC The SDVI gas insert must be connected to the gas line in accordance with local
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Moving shutter bracket to the right will open shutter, to the left will close shutter. Shutter Adjustment Detail See Detail Shutter Adjustment SHUTTER ADJUSTMENT DETAIL Figure 15 Figure 14 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. 14
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AVERTISSEMENT Un foyer chaud peut causer de graves brûlures Ne laissez jamais un enfant toucher à la vitre ou à toutes autres parties du foyer INSTALLER INSTRUCTIONS - ATTACHING SAFETY IN OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. ATTACHING SAFETY IN OPERATION WARN- APPOSITION DES MISES EN GARDE RELATIVES COLOCACIó
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Operating Instructions WHAT TO DO IF YOU SMELL GAS: Pre-Lighting Checklist DO NOT try to light the appliance. Be sure to check these items before the initial lighting of the DO NOT touch any electric switch, insert: DO NOT use any phone in the building. Immediately call your c The insert gas label corresponds to the gas supply available gas supplier from a neighbor's phone. Follow the gas supplier's - that is "natural gas" for natural gas or "LP gas" for LP gas. instructions. If you cannot
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5. Locate the pilot by looking over the top of the left front log. A WARNINGS blue flame will be seen when the pilot is lit. 6. Turn the gas control knob counter-clockwise to the • Operation of this appliance when not connected "PILOT" position. to a properly installed and maintained venting 7. Push the knob all the way in and hold in that position. Immediately system can result in carbon monoxide (CO) light the pilot by pressing the igniter button several times until
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Flame Color and Behavior Quiet Operation Your SDVI gas insert is designed for maximum heating efficiency. Therefore, As the SDVI gas insert is burning, a number of normal operational upon lighting of the main burner the flames will be semi-transparent or sounds may be heard. The flow of gas through the gas valve and orifice “bluish.” After 10-20 minutes of operation the logs will heat up and the may make a rushing or whistling noise. If this noise is objectionable, flames will become a yellow
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Operating Options Thermostat Wire The rocker switch on your SDVI gas insert is used to turn the burner on Wire Size Maximum Length and off while the pilot is on. The rocker switch can be installed in the hole 12 Gage 100 Feet in the right side of the top surround panel or in the hole in the panel to the left of the igniter button. The hole in the panel is covered by a label 14 Gage 64 Feet which must be carefully cut out before installing the rocker switch. The 16 Gage 40 Feet switch must be
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Millivolt and System Checks MAINTENANCE AND SERVICING Check To Connect Thermostat Meter Read- Test Test Meter Connects ing Leads to Should Be WARNING Terminals Turn off gas and electrical power to the fireplace A Complete 2 & 3 Closed 100 MV System or More and allow it to cool before cleaning or servicing B Thermopile 1 & 2 Open Greater Than the appliance. Output 325 MV C System 2 & 3 Closed 2.5 Ohms Resistance CAUTION: Wear gloves and safety glasses for protection while doing require